Banner DF-G3 Long Range Expert, Instruction Manual

Page 1: ...DF G3 Long Range Expert Dual Display Fiber Amplifier Instruction Manual Original Instructions 187436 Rev F 21 April 2017 Banner Engineering Corp All rights reserved 187436 ...

Page 2: ...lection 14 3 2 11 Factory Defaults 14 3 3 Remote Input 14 3 4 Sync Master Slave 15 3 5 Adjust Mode 16 3 5 1 Two Point TEACH 16 3 5 2 Dynamic TEACH 17 3 5 3 Window SET 19 3 5 4 Light SET 21 3 5 5 Dark SET 22 3 5 6 Calibration SET 23 3 6 Troubleshooting 25 3 6 1 Manual Adjustments Disabled 25 3 6 2 Percent Minimum Difference after TEACH 25 3 6 3 Percent Offset after SET 25 3 6 4 Threshold Alert or T...

Page 3: ...r death This device does not include the self checking redundant circuitry necessary to allow its use in personnel safety applications A sensor failure or malfunction can cause either an energized or de energized sensor output condition 1 1 Models Model Sensing Beam Color Reference Sensing Range 1 Outputs Connector2 DF G3 NS 2M Visible Red 3000 mm Single NPN 2 m 6 5 ft cable 4 wire DF G3 PS 2M Sin...

Page 4: ...when the sensing condition is above the threshold For Window SET the output is ON when the sensing condition is inside the window In Dark Operate mode the output is ON when the sensing condition is below the threshold For Window SET the output is ON when the sensing condition is outside the window CH1 CH2 Switch Dual Output Models The CH1 CH2 switch selects which output s parameters can be accesse...

Page 5: ...t is activated Dual Output LEDs The output LEDs provide a visible indication when the associated output is active 1 represents the Channel 1 output 2 represents the Channel 2 output DF G3 Long Range Expert Dual Display Fiber Amplifier www bannerengineering com Tel 763 544 3164 5 ...

Page 6: ...Push the DF G3 up on the DIN rail 1 2 Pivot the DF G3 away from the DIN rail and remove it 2 2 2 Installing the Fibers Follow these steps to install glass or plastic fibers 1 Open the dust cover 2 Move the fiber clamp forward to unlock it 3 Insert the fiber s into the fiber port s until they stop 4 Move the fiber clamp backward to lock the fiber s 5 Close the dust cover Fiber Emitter Port Fiber Re...

Page 7: ...needed When connecting coaxial type fiber assemblies to the amplifier install the single core center fiber to the Transmitter port and the multi core outer fiber to the Receiver port This will result in the most reliable detection TRANSMITTER RECEIVER Single core fiber Multi core fiber 2 4 Wiring Diagrams Single Output NPN Models PNP Models Key Input Wire 10 30V dc Load Load 10 30 V dc Input Wire ...

Page 8: ... 4 Black 5 Gray 6 no connection Note Open lead wires must be connected to a terminal block Note When using multiple sensors in Master Slave mode the gray wires from each sensor should be connected together The remote programming function cannot be used DF G3 Long Range Expert Dual Display Fiber Amplifier 8 www bannerengineering com Tel 763 544 3164 ...

Page 9: ... the sensor to operate normally and prevents unintentional programming changes The SET rocker button is disabled during RUN mode except when using Window SET DF G3 Long Range Expert Dual Display Fiber Amplifier www bannerengineering com Tel 763 544 3164 9 ...

Page 10: ...nter choice list DISPLAY LOOP Click SET to enter choice list Click SET to enter choice list DISPLAY LOOP Click SET to enter choice list Click SET display flips 180 Click SET to enter choice list DISPLAY LOOP Click SET to enter choice list DISPLAY LOOP Click SET to enter choice list DISPLAY LOOP rocker button Click SET to select and save a choice in any list Menu List on display represents a w on d...

Page 11: ...ck SET DISPLAY LOOP DISPLAY LOOP DISPLAY LOOP Available in Lt dr or wind set only Not available in CAL Set 3 2 1 Output Selection Both CH1 and CH2 can be programmed for either light operate LO or dark operate DO The Channel 2 menu includes two additional menus Health Health Mode Alarm and Comp Complementary Programming Health Mode Alarm The Health Mode Alarm alerts you when preventative maintenanc...

Page 12: ...dition The allowable range is 5 minimum to 95 maximum for all response speeds The offset percent can also be programmed to Minimum Offset This allows the DF G3 to set the threshold s as close as possible to the presented condition but still provide for reliable sensing Note Offset Percent MUST be programmed to Minimum Offset for Dark SET to accept conditions of no signal 0 counts 3 2 5 Auto Thresh...

Page 13: ...is setting for low contrast sensing Std Standard sensitivity Lo Low sensitivity Use this setting to stabilize the output in high vibration applications 3 2 8 Input Wire Function The DF G3 can be programmed for one of the following input wire functions Off Ignore all pulses Set Remote TEACH input Master Master sync line output for multi sensor cross talk avoidance Slave Slave sync line output for m...

Page 14: ...ote input provides limited programming options see the figure below Pulse the remote input according to the figures and the instructions provided in this manual Note For NPN models the remote input pulses are active low as shown in the following figures For PNP models the remote input pulses are active high and are inverted from the following figures 2x 1x Button Unlock uloc Button Lock loc Remote...

Page 15: ...Selection CH2 4x 2x One Point Window One Point Light Set One Point Dark Set Two Point Dynamic 6x Cal SET 2x 1x Button Unlock uloc Button Lock loc 4x Button Lock loc or Unlock uloc 8x Factory Default Settings Figure 5 Dual Output Remote Input Flowchart 3 4 Sync Master Slave Up to seven DF G3 Long Range Expert Dual Display Fiber Amplifier sensors may be used together in a single sensing application ...

Page 16: ...the sensor The sensor locates a single sensing threshold the switch point midway between the two taught conditions with the Output ON condition on one side and the Output OFF condition on the other Sensor positions threshold midway between taught conditions Darkest no signal Most Light saturated signal Output OFF Output ON Darkest Taught Condition Lightest Taught Condition Position adjusted by Man...

Page 17: ...ent the second condition b Single pulse the remote input T 4 Return to Run mode Method Action Result SET Button Move the Mode switch to RUN Display Red Signal Level Green Threshold Remote Input No action is required sensor returns to RUN mode automatically 3 5 2 Dynamic TEACH Teaches on the fly Establishes a single switching threshold Threshold can be adjusted using and rocker button Manual Adjust...

Page 18: ... switch to RUN to complete operation Remember Manual adjustments are disabled when Auto Thresholds are ON Follow these steps to perform Dynamic TEACH Note TEACH Selection must be programmed to dYn tcH 1 Enter Adjust Mode Method Action Result SET Button 8 Set Mode switch to ADJ Display Red Signal Level Green Threshold Remote Input 9 No action required sensor is ready for Dynamic TEACH method 2 Ente...

Page 19: ...hresholds a programmable offset above and below the presented condition In LO mode Window SET designates a sensing window with the Output ON condition inside the window and the Output OFF conditions outside the window Sensor positions window thresholds a programmable offset from the presented condition Darkest no signal Most Light saturated signal Condition Presented Sensing window center adjusted...

Page 20: ...or sensing condition Sensor returns to Adjust mode Remote Input Present sensing condition Single pulse the remote input T 3 Return to RUN Mode Method Action Result SET Button Move Mode switch to Run Display Red Signal Level Green Window Center see Figure 9 on page 20 for instructions on how to display upper and lower thresholds Remote Input No action required sensor returns to Run mode automatical...

Page 21: ...ht saturated signal Output OFF Output ON Condition Presented Figure 10 Light SET Light Operate shown Light SET and Manual Adjust Moves switching threshold value up or down to make adjustments Slide Mode switch to ADJ to enter Adjust mode Press to increase press to decrease GREEN display shows the switching threshold value 2 seconds after adjustment the GREEN display will flash 3 times to confirm S...

Page 22: ... for programming the Offset Percent setting Note Offset Percent MUST be programmed to Minimum Offset to accept conditions of no signal 0 counts A single sensing condition is presented and the sensor positions a threshold a programmable offset above the presented condition When a condition lighter than the threshold is sensed the output either turns ON or OFF depending on the LO DO setting Sensor p...

Page 23: ... Remote Input Present sensing condition Single pulse the remote input T 3 Return to RUN Mode Method Action Result SET Button Move Mode switch to RUN Display Red Signal Level Green Threshold Remote Input No action required sensor returns to RUN mode automatically 3 5 6 Calibration SET Sets a threshold exactly at the presented condition Threshold can be adjusted using and rocker button Manual Adjust...

Page 24: ...e steps to perform a Calibration SET Note TEACH Selection must be programmed to CAL SEt 1 Enter Adjust Mode Method Action Result SET Button 20 Set Mode switch to ADJ Display Red Signal Level Green Threshold Remote Input 21 No action required sensor is ready for Calibration SET method 2 SET Sensing Condition Method Action Result SET Button Present sensing condition Click the SET rocker button Thres...

Page 25: ...nce of the taught conditions greatly exceeds the required minimum very stable operation 3 6 3 Percent Offset after SET The Window Dark and Light SET methods will flash a offset on the displays after a PASS or FAIL SET Result Offset Meaning PASS with Offset Displays the offset used for the SET method FAIL with Offset Displays the minimum required offset necessary to PASS the SET method FAIL without...

Page 26: ... 150 µs Yes No 1500 mm 3000 mm Standard 2 ms 100 µs 180 µs Yes Yes 1500 mm 3000 mm Long Range 8 ms 100 µs 180 µs Yes Yes 1950 mm 3900 mm Extra Long Range 24 ms 100 µs 180 µs Yes Yes 3000 mm 6000 mm Indicators Red 4 digit Display Signal Level Green 4 digit Display Threshold In Program Mode Red and Green displays are used for programming menus Yellow LED Output conducting Operating Conditions Temper...

Page 27: ...4 TEACH Selection Two Point TEACH Output Response Time Standard 2000 µs Offset Percent 10 Auto Thresholds OFF OFF Delay 0 Disabled OFF One Shot 0 Disabled ON Delay 0 Disabled ON One Shot 0 Disabled Display Readout Numeric ECO disabled Normal Orientation Gain Selection Auto Gain Factory Default Settings Dual Output Model Setting Factory Default Output Lo Threshold 5024 TEACH Selection Two Point TEA...

Page 28: ... AWG shall not be spliced For additional product support go to http www bannerengineering com Supply Wiring AWG Required Overcurrent Protection Amps 20 5 0 22 3 0 24 2 0 26 1 0 28 0 8 30 0 5 Certifications Industrial Control Equipment 3TJJ Class 2 power 4 1 Excess Gain Curves 1 10 100 1000 10000 0 1 1 10 100 1000 Excess Gain Distance mm 24mS 8mS 1 2mS 500uS Figure 13 Diffuse PBT16U 1 10 100 1000 1...

Page 29: ...100 1000 10000 100000 1000000 1 10 100 1000 10000 24mS 8mS 1 2mS 500uS Excess Gain Distance mm Figure 18 Opposed Mode PIT26U 1 10 100 1000 10000 100000 1000000 10000000 1 10 100 1000 10000 24mS 8mS 1 2mS 500uS Excess Gain Distance mm Figure 19 Opposed Mode PIT46U 1 10 100 1000 10000 100000 1000000 10000000 1 10 100 1000 10000 24mS 8mS 1 2mS 500uS Excess Gain Distance mm Note The length of the fibe...

Page 30: ...1000 1 10 100 1000 Excess Gain Distance mm 24mS 8mS 2mS 1mS 500uS Figure 23 Diffuse LIR1450 1 10 100 1000 10 100 1000 Excess Gain Distance mm 24mS 8mS 2mS 1mS 500uS Figure 24 Opposed Mode LIR1450 4 2 Beam Patterns 8 6 4 2 0 2 4 6 8 0 20 40 60 80 100 Beam Width mm Distance mm 24mS 8mS 1 2mS 500uS Figure 25 Diffuse PBT16U 100 80 60 40 20 0 20 40 60 80 100 0 50 100 150 200 250 300 24mS 8mS 1 2mS 500u...

Page 31: ...Figure 29 Opposed Mode PIT16U 400 300 200 100 0 100 200 300 400 0 100 200 300 400 500 600 700 800 Beam Width mm Distance mm 24mS 8mS 1 2mS 500uS Figure 30 Opposed Mode PIT26U 2000 1500 1000 500 0 500 1000 1500 2000 0 500 1000 1500 2000 2500 3000 3500 Beam Width mm Distance mm 24mS 8mS 1 2mS 500uS Figure 31 Opposed Mode PIT46U 2500 2000 1500 1000 500 0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2...

Page 32: ...th mm Distance mm 24mS 8mS 2 1mS 0 5mS Note IT 83 3ST5M6 glass fiber used for opposed mode Figure 34 Opposed Mode IR850 20 40 60 80 0 20 40 60 80 0 50 100 150 200 250 300 350 Beam Width mm Distance mm 24mS 8mS 2 1mS 0 5mS Figure 35 Diffuse LIR1450 100 200 300 400 0 100 200 300 400 0 200 400 600 800 1000 Beam Width mm Distance mm 24mS 8mS 2 1mS 0 5mS Figure 36 Opposed Mode LIR1450 DF G3 Long Range ...

Page 33: ...4 3 Dimensions DF G3 Long Range Expert Dual Display Fiber Amplifier www bannerengineering com Tel 763 544 3164 33 ...

Page 34: ...stic brackets with mounting screws 35 10 Hole center spacing A 16 B 25 4 C 15 2 Hole size A ø 3 2 B ø 3 3 C ø 4 4 5 1 Quick Disconnect Cordsets Single Output Models All measurements are listed in millimeters unless noted otherwise 4 Pin Threaded M12 Euro Style Cordsets Model Length Style Dimensions Pinout Female MQDC 406 1 83 m 6 ft Straight 44 Typ ø 14 5 M12 x 1 2 3 4 1 1 Brown 2 White 3 Blue 4 B...

Page 35: ...Black PKG4 5 5 m 16 4 ft PKG4 10 10 m 32 8 ft PKW4Z 2 2 m 6 6 ft Right Angle ø 10 9 29 Typ 15 Typ PKW4Z 5 5 m 16 4 ft 5 2 Quick Disconnect Cordsets Dual Output Models 5 Pin Threaded M12 Euro Style Cordsets Single Ended Model Length Style Dimensions Pinout Female MQDC1 501 5 0 50 m 1 5 ft Straight 44 Typ ø 14 5 M12 x 1 2 3 4 1 5 1 Brown 2 White 3 Blue 4 Black 5 Gray MQDC1 506 1 83 m 6 ft MQDC1 515 ...

Page 36: ...ERFORMANCE COURSE OF DEALING OR TRADE USAGE This Warranty is exclusive and limited to repair or at the discretion of Banner Engineering Corp replacement IN NO EVENT SHALL BANNER ENGINEERING CORP BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS EXPENSES LOSSES LOSS OF PROFITS OR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR ...