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P/N 128185 Rev A

Banner Engineering Corp. • Minneapolis, MN U.S.A.

www.bannerengineering.com  •  Tel: 763.544.3164

SureCross™ DX80 Quick Start Guide

19

A wireless network can be hindered by radio interference and by obstructions in the path of the receiver and transmitter. To achieve the best radio 
performance possible, carefully consider the installation locations for Gateways and Nodes. The need for a clear path increases as the transmission 
distance increases. Use Site Survey (RSSI) to confirm signal quality before fixing devices for permanent installation.

Problem Description

Possible Solutions

Basic power–up issues

No LEDs, No LCD 

display

DX80 devices should immediately display ‘POWER’ on the LCD for the first 5-10 seconds after power is applied. For the 

Gateway, LED 1 will always be green when power is connected. The Node devices will flash a red LED 2 every three 

seconds or a green LED 1 every second depending upon the RF Link status.
Battery powered devices can be put into a power-down mode using button 1 on the front panel. To put a battery device 

into power-down mode, hold button 1 for three to five seconds. To make a battery device come out of power-down mode, 

hold button 1 for three to five seconds.
Recheck the power connections and power requirements. Line powered devices require 10 to 30V dc. The DX81 Battery 

Module provides 3.6V dc. 
After replacing the battery, allow up to 60 seconds for the device to power up.

DX80 devices will not synchronize

Node flashes the red 

LED (no sync)

There are two things that MUST be set on every Node device to make it synchronize with the Gateway device:

1) The Network ID on the Node must match the Gateway Network ID. (0-15)
2) Each node within that network must have the Device ID rotary switch set to a unique number (1-15). Refer to 

“Getting Started – Multiple Networks, Setting Network ID”

If the Gateway and Node are less than two meters apart, the devices may not communicate properly (radios may 

saturate).
The Gateway and Node may be too far apart to achieve sync – consult factory for options.
A qualified antenna should be mounted on both the Gateway and Node devices.
After any system parameter changes, cycle power to cause the devices to resync with the network.
If a Node device loses synchronization with the network, it is programmed to try to acquire sync for five seconds, then 

sleep for 15 seconds. Synchronizing may require up to 20 seconds.
Recycle power on the Gateway and Node devices.




Site survey (RSSI)  returns > 30 MISSED packets

Marginal Site Survey 
(RSSI) results

If the distance between devices is greater than about 5,000 meters (3 miles) line-of-sight *OR* objects, such as trees or man-

made obstructions, interfere with the path, and the MISSED packet count exceeds 30 per 100 packets, consider the following 

steps:

Raise the DX80 units to a higher elevation – either by physically moving the devices or installing the antenna(s) remotely 

at a higher position.
Use high-gain antenna(s) such as Yagi and/or Omni (see Accessories).
Decrease the distance between devices.


DX80 Gateway will not talk with the host system

No communications 

with the DX80 Gateway 

using RS485

Default communications parameters for the RS485 are: 1 start bit, 8 data bits, no parity, 1 stop bit and 19.2k baud.  The 

DX80 Gateway uses Modbus RTU protocol for all communications. The supported Modbus function codes are 3, 6, and 

16.
Make sure the DX80 model supports RS485 serial communications.
Make sure the Slave ID is set properly for the bus environment. Factory default Slave ID = 1.
Factory default for the Modbus timeout is set to four seconds. 
RS485 termination or biasing is not supplied on the DX80 Gateway and should be provided externally to the DX80. 

(Termination is not required by the DX80 Gateway, proper biasing of the serial lines is required.)




RF link time-out and recovery

DX80 Display shows 

*ERROR

The Gateway utilizes fully-acknowledged polling to ensure each Node RF link is robust. Consequently, if after a 

prescribed number of sequential polling cycles are not acknowledged by a Node, the Gateway considers the particular 

link with that Node to be timed out. All outputs on the Node in question will be set to “OFF” (discrete) or “0” (analog, 

regardless of type).
If the Node’s RF link is recovered and the Gateway can determine that enough acknowledged polling messages have 

been accumulated, then the link is reinstated and outputs are restored to the current values.

Troubleshooting (con’t)

Summary of Contents for SureCross DX80

Page 1: ...e transmission path The Gateway receives a transmission from one Node and forwards it to another Node positioned to avoid the obstacle Host connected systems can contain up to 15 nodes within a single...

Page 2: ...s chosen Push Button 2 Double click to select a menu and to enter manual scrolling mode Double click to move up one level at a time LED 1 and 2 Provide real time feedback to the user regarding RF link...

Page 3: ...strial DX80 housing meets IEC IP67 standards Mounting Hole 10 M5 Clearance Mounting Holes accept metric M5 or UNC UNF 10 hardware DIN rail mount adapter bracket available Wiring Terminal Strip Wiring...

Page 4: ...D SAVESNEW VALUES CUR XX Single click Button 2 Single click Button 2 ADJUSTROTARY SWITCHES TOSET SLAVEID SAVESNEW VALUES NID SLID BAUD PRTY Network ID Slave ID Baud Rate Parity Single click B1 NEW XX...

Page 5: ...ouble click Btn 2 NEW XX Single click Button 2 Single click Button 2 SAVESNEW VALUES NADR Node Address NOD XX EC XX IGNORE ERROR Single click Button 1 LCD will display NO ERR if no error is detected S...

Page 6: ...hexidecimal 0 F On the Gateway set the Right Rotary Switch to 0 A Device Address of 0 on the Gateway will display settings for the Gateway itself To view settings for another device on the network adj...

Page 7: ...e is Gateway Device Address 0 Indicates the current status of the I O The display cycles through each I O point of the device then returns to RUN Apply power This reading occurs only when power is app...

Page 8: ...LED 2 flashes Red When communication is established the Node s LED 1 flashes Green Status LED 1 LED 2 Power ON Green ON System Error Red Flash Red Flash Modbus Communication Active Yellow Flash Modbus...

Page 9: ...ble install all devices in positions that optimize the percentage of YELLOW and GREEN data packets received Examine reception readings M R Y G of the Gateway at various locations Note that the numbers...

Page 10: ...le surfaces Avoid mounting the units on flat or concave surfaces especially if the display will be pointing up Reduce Chemical Exposure Before installing the DX80 units in a chemically harsh environme...

Page 11: ...loosely and Pushed against the flanged cover When removing or closing the rotary switch access cover manually twist the cover into position Do not allow cross threading between the cover and the DX80...

Page 12: ...ically for optimal RF communication If necessary consider changing the height of the DX80 position to improve reception levels A wireless network can be hindered by radio interference and obstructions...

Page 13: ...e o ring when it is damaged discolored or showing signs of wear The o ring should be Seated firmly against the threads without stretching to fit or without bulging loosely and Pushed against the flang...

Page 14: ...of the battery holder mounted within the case After replacing the battery allow up to 60 seconds for the device to power up When removing the battery press the battery towards the negative terminal to...

Page 15: ...shown below The following procedure is necessary to change the Gateway Slave ID Baud Rate and Parity Parameter Description Slave ID Default 1 Defines the slave number 01 99 for the serial Modbus RTU p...

Page 16: ...19200 Single click Gateway push button 2 to save the new setting Single click Gateway push button 1 to move to the next field the PARITY field Single click Gateway push button 2 to display the current...

Page 17: ...annerengineering com Tel 763 544 3164 SureCross DX80 Quick Start Guide 17 DX80 Gateway and Node Dimensions 65 0 mm 2 56 65 0 mm 2 56 80 3 mm 3 16 80 8 mm 3 18 60 mm 2 36 120 mm 4 72 127 mm 5 19 mm 0 7...

Page 18: ...f each Node on the network If after a specified number of sequential polling cycles the Node does not acknowledge a message the Gateway considers the link with the Node timed out LCD displays on both...

Page 19: ...devices After any system parameter changes cycle power to cause the devices to resync with the network If a Node device loses synchronization with the network it is programmed to try to acquire sync...

Page 20: ...ling mode within RUN to freeze the I O status on the LCD display for the device in question Verify that when the input device changes state or changes value the LCD mirrors the behavior Also verify th...

Page 21: ...X80 BWA HW 003 Tape PFTE Sealant BWA HW 004 Screws Cover Mount 8 32 x 3 4 18 8 SS Power DX81 Battery Pack Kit DX81 with mounting hardware DX121 Battery Pack Kit DX121 6 cells BWA BATT 001 Replacement...

Page 22: ...rdance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does c...

Page 23: ...and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular...

Page 24: ...ring the warranty period This warranty does not cover damage or liability for the improper application of Banner products This warranty is in lieu of any other warranty either expressed or implied CAU...

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