barbas 90-75 PF2, Installation And Maintenance Manual

Page 1: ...Installation and maintenance manual Gas Fire Front 90 75 PF2 Floating Frame Floating Frame Hidden Door Hidden Door Serial number Production date...

Page 2: ...ithout the prior written permission of Barbas Bellfires BV This document could contain technical inaccuracies or typographical errors Barbas Bellfires BV reserves the right to revise this document fro...

Page 3: ...or block 15 2 6 4 Overview of the receiver 16 2 6 5 Overview of the fan light module 17 2 7 Examples of a typical installation 18 3 Safety 20 3 1 Safety devices on the appliance 20 3 2 Safety instruct...

Page 4: ...use 47 5 3 1 Do a check on the overpressure hatches 47 5 3 2 Do a check on the operation of the lighting 47 5 3 3 Put the ceramic logs on the burners 48 5 3 4 Do a final check on the fireplace 50 6 M...

Page 5: ...nd convection casing 73 9 5 Gas Fire Front 90 75 PF2 with Hidden Door 74 9 6 Gas Fire Front 90 75 PF2 with Hidden Door 75 9 7 Gas Fire Front 90 75 PF2 with Hidden Door and adjustable legs 76 9 8 Gas F...

Page 6: ...trationsare for instructional use only 1 1 How to work with this document 1 Make yourself familiar with the structure and content of the document 2 Read the safety section in detail 3 Make sure that y...

Page 7: ...h 4 convection air outlet openings at the top of the appliance The appliance can be installed with anti reflective ceramic glass Retrofit is possible Contact your dealer for more information In those...

Page 8: ...ive frame Hidden Door version E Concentric flue connection F Inlet convection air G Outlet convection air optional H Overpressure hatch I Convection casing optional J Overpressure relief openings K Ga...

Page 9: ...main burner B Second main burner C Protection cover for pilot light D Pilot light burner E Thermocouple to detect if the pilot light is on F Ignition electrode to ignite the pilot burner Figure 2 Bur...

Page 10: ...2 5 Overview of the ceramic log set Figure 3 Overview of ceramic log set Description 10 Gas Fire Front 90 75...

Page 11: ...Table 1 Ceramic log set parts No Log No Log 36 39 40 41 42 43 Log with pilot opening Description Gas Fire Front 90 75 11...

Page 12: ...No Log No Log 44 46 47 48 Table 2 Fire glass No Fire glass Dark Amber No Fire glass Black Description 12 Gas Fire Front 90 75...

Page 13: ...ressure tap B Outlet pressure tap C Gas supply connection D Gas connection front burner E Adjustment screw for minimum burner pressure F Gas connection for the rear burner G Thermocouple interrupter c...

Page 14: ...crew for the pilot light gas pressure B Adjustment screw for maximum burner pressure C Motor knob of the internal main gas valve D Micro switch to detect the motor knob end position E 8 wire cable con...

Page 15: ...ve 8mm of the gas valve of the rear burner K Control cable of the gas valve of the rear burner 2 L Gas valve of the rear burner M Olive 8mm N Nut 8mm O Gas pipe front burner Figure 6 Connections on th...

Page 16: ...e voltage current IN red connection F Thermocouple voltage current OUT yellow connection G Piezo cable connection H Connection to the gas valve rear burner AUX I Battery compartment cover J Connection...

Page 17: ...the fan light module A Connection for the ambient lights B Connection for a convection fan C connection for the power supply D Connection for the receiver Figure 8 Fan light module Description Gas Fi...

Page 18: ...concentric flue your installation can be different A C B A Ventilation air inlet openings Total minimum 220 cm2 B Ventilation air outlet openings Total minimum 440 cm2 C Concentric flue system Figure...

Page 19: ...D A Convection ventilation air inlet openings Total minimum 220 cm2 B Connection for convection set 4x C Convection air outlet opening Total minimum 440 cm2 D Concentric flue system E Ventilation air...

Page 20: ...e with the following installation instructions and the national and the local applicable regulations Do not put flammable materials in the appliance Make sure that the area around the appliance is fre...

Page 21: ...oduce pungent odor and can produce discoloration of the fireplace Make sure that brickwork is build with a clearing of at least 3 mm between the sides and the top of the appliance and the brickwork Th...

Page 22: ...or when the appliance is heated Do not use mineral wool Table 3 Examples of insulation plates Examples of suitable plate material Thermal conductivity Promat Promatect L insulating board 0 083 W m K S...

Page 23: ...able floor under the appliance Put a non flammable insulation plate with a minimum thickness of 25 mm under the appliance To avoid damage to this non flammable plate put ceramic or steel tiles approx...

Page 24: ...ammable ceiling Front view Table 5 Minimum dimension and clearance to flammable ceiling With false ceiling mini mum 25 mm thickness Without false ceiling h Area of the convection air outlet opening Mi...

Page 25: ...s Insulation plate 12 mm Insulation plate 25 mm Insulation plate 35 mm A Air gap 20 mm 15 mm 15 mm B Thickness plate 12 mm 25 mm 35 mm C Air gap Spacer 20 mm 15 mm 0 mm D A B C 52 mm 55 mm 50 mm E B C...

Page 26: ...um dimension and clearance to non flammable ceiling With false ceiling mini mum 25 mm thickness Without false ceiling h Area of the convection air outlet opening Minimum 440 cm2 Minimum 20 cm open spa...

Page 27: ...n front of the appliance A Minimum 30 cm B Minimum 100 cm 1 meter radius from the center point of the appliance 4 8 Mantel clearances Caution All insulation plates in this chapter must be made of non...

Page 28: ...ure 16 Mantel piece clearances A Minimum 5 cm from top of glass B Flammable ceiling minimum 60 cm from glass Non flammable ceiling minimum 50 cm from glass C Mantel piece depth maximum 30 cm D Flammab...

Page 29: ...2 Top of front glass pane 3 Flammable mantel piece 4 insulation plate Figure 17 Top mantel piece clearances Height of mantel piece Depth of mantel piece A 5 cm B 15 cm C 30 cm Clearances Gas Fire Fro...

Page 30: ...centric flue system Do not insulate the concentric flue pipe Concentric flue pipe safety distances to flammable material Vertical pipe all sides B minimum 2 5 cm Horizontal pipe top A minimum 7 5 cm H...

Page 31: ...ickness of minimum 4 cm for the front of the chimney enclosure Refer to chapter 4 1 for specifications Put the power supply and signal cables in a insulated cable duct behind the front of the chimney...

Page 32: ...between mantel piece and top of glass pane B Minimum thickness 2 5 cm C Minimum 5 cm clearance between bottom of TV and top of mantel piece D Minimum 2 5 cm horizontal clearance between front of TV an...

Page 33: ...flush mounted A Minimum 30 cm B Minimum 2 5 cm horizontal clearance between front of TV and front of the fireplace enclosure C Minimum 5 cm clearance at all 4 sides of the TV D Minimum 2 5 cm E Minimu...

Page 34: ...clearance on the sides and top of the appliance to allow for expansion of the appliance during use Do not insulate the appliance with insulation material Only use ceramic wool strips minimum 1000 C h...

Page 35: ...vection cas ing connected with flexible convection pipes 125mm to 2 outlet open ings 4 openings at the top of the convection cas ing connected with flexible convection pipes 125mm to 4 outlet open ing...

Page 36: ...l procedures are indicated with optional 5 2 1 Preparation Do the following preparatory work before the start of the installation of the appliance Make sure the gas supply line is near the intended lo...

Page 37: ...the appliance Only use the carrying handles to move the appliance 1 Install the carrying tubes on the appliance Use the carrying handles to move the appliance Note The carrying handles are not includ...

Page 38: ...stable feet 1 Make sure the distance x is minimum 1 cm Figure 23 Aligning with adjustable feet 2 Adjust the adjustable feet Use a 13 mm fork spanner 3 Make sure the appliance is installed horizontally...

Page 39: ...eight legs on the appliance and set to the required height Use a 13 mm fork spanner Figure 24 Aligning with adjustable height legs 2 Adjust the 4 adjustable feet with a 13 mm fork spanner until the ap...

Page 40: ...e appliance to the rear wall with 2 wedge bolts and the mounting brackets 2 Make sure the appliance is horizontal Use a sprit level If necessary adjust the mounting brackets Figure 25 Attachment to th...

Page 41: ...appliance 2 Make sure that the gas is connected correctly A Gas appliance B Gas connection of the appliance C Gas supply line D Gas valve when prescribed by the national regulations Figure 26 Positio...

Page 42: ...ed in the preparation manual Do not use any other materials 2 Make sure that all mechanical connections of the concentric flue system are correctly connected 3 Attach the concentric connection pipes t...

Page 43: ...oxes Figure 28 Connection of flexible pipe 5 2 9 Install the flue gas restriction plate Safety conditions Caution Install the correct restriction plate as specified in the preparation manual An incorr...

Page 44: ...ith the fasteners B in the appliance Use the restriction plate specified in the preparation manual 4 Install the baffle plate C again with the two screws A B C Figure 29 Restriction plate and baffle I...

Page 45: ...st remain easy to dismantle and mount Make sure that the thickness of any plastering is taken into account when making the brickwork If you use other material than bricks install the material in accor...

Page 46: ...et that is applicable for the TV To attach the TV wall mount bracket make sure to use steel studs at the back of the front plate of the chimney enclosure 1 Appliance 2 TV walll mount bracket Figure 30...

Page 47: ...tches are loose Push the overpressure hatches up and lower them back in position 2 Do a check on the gasket of the overpressure hatches The gasket must seal the opening 3 If necessary replace the gask...

Page 48: ...ndle the ceramic logs with care 1 Make sure all items of the ceramic log set are there Refer to chapter 2 5 2 Remove the 2 screws that hold the two front burners on the gas supply line Figure 32 3 Rem...

Page 49: ...wall socket c Make sure the main gas valve is open d Start the appliance and do a check on the ignition of the pilot burner and main burners Refer to the user manual for the start procedure e If the...

Page 50: ...e cement needs to harden A final check on the fireplace can be done directly after the installation Procedure 1 Start the appliance and do a check on the ignition of the pilot light and main burner Th...

Page 51: ...itted 6 1 1 Clean the appliance Safety conditions Caution Turn off the gas supply to the appliance before cleaning Turn off the power supply to the appliance before cleaning Procedure 1 Remove the gla...

Page 52: ...eck for damage on the inside of the appliance including these parts a Main burners b Pilot burner c Combustion air intake d Overpressure hatches e Flue system Use a flashlight if necessary 10 Clean th...

Page 53: ...d when the appliance burns on maximum Refer to chapter 8 for the required supply pressure and burner pressure 5 Make sure that the ambient lighting operates correctly 6 Do a check on the concentric fl...

Page 54: ...3 Carefully tilt the door forward Caution The glass pane lays loose in the door 4 Carefully remove the glass pane Maintenance 54 Gas Fire Front 90 75...

Page 55: ...he inside of the appliance If the glass pane does not fit properly there is a risk of flue gas leakage 1 Install the glass pane and door in the reverse order of the procedure Remove the glass pane Flo...

Page 56: ...4 With the hook pull the metal spring strip on the top left and right on the studs on the door Maintenance 56 Gas Fire Front 90 75...

Page 57: ...the appliance is off and cooled down to room temperature Caution Use protective gloves Hidden Door Hidden Door 1 Turn off the gas supply to the appliance before removing the glass pane 2 Remove the s...

Page 58: ...4 Loosen the wing nuts a few turns Do not remove the wing nuts and strip 5 Slide the strip upwards Maintenance 58 Gas Fire Front 90 75...

Page 59: ...ts properly in the appliance and seals the inside of the appliance If the glass pane does not fit properly there is a risk of flue gas leakage 1 Install the glass pane and panels in the reverse order...

Page 60: ...3 Slide the strip downwards 4 Tighten the nut wings Maintenance 60 Gas Fire Front 90 75...

Page 61: ...5 Tilt the top panel upwards 6 Install the front panel and side panels Maintenance Gas Fire Front 90 75 61...

Page 62: ...crews holding burners C D and E 8 Remove burners C D and E 9 Remove the fire glass 10 Remove the 2 grates To assemble the burner and burner bed do the procedure above in reverse order See also chapter...

Page 63: ...s like Instanet or Glassex 1 Clean the glass with a soft cloth or a sponge 2 Make sure that the glass is dry Water droplets can leave a mark on the coating 6 2 8 Replace the ambient light bulb when br...

Page 64: ...re that the ambient lighting operates correctly To operate the lights with the remote control refer to the user manual 7 Assemble the burner bed and the burners and glass pane Refer to chapter 6 2 5 a...

Page 65: ...230 VAC Repair the power supply The appliance does not react on the remote control The batteries of the remote control are empty Replace the batteries Refer to the user manual The pilot burner stops t...

Page 66: ...e G31 Biopropane G31 Nominal heat input Gross calorific value 12 5 kW 12 5 kW 12 0 kW Nominal heat output 9 6 kW 9 6 kW 9 2 kW Minimum heat output indicative 6 1 kW 5 5 kW 5 2 kW Useful efficiency Net...

Page 67: ...0 mm 1x 8x15 mm 2x 3 5 mm C 5 0 mm 1x 8x15 mm 2x 3 5 mm Primary air inlet second main burner D 4 0 mm 1x 8x15 mm 2x 3 5 mm E 4 0 mm 1x 8x15 mm 2x 3 5 mm F 4 0 mm 1x 8x15 mm 2x 3 5 mm G 4 0 mm 1x 8x15...

Page 68: ...uxiliary electricity consumption at nominal heat output 0 075 kW Auxiliary electricity consumption at minimum heat output 0 kW Auxiliary electricity consumption in standby mode 0 kW Weight 154 193 kg...

Page 69: ...N Thermocouple interrupter O 8 wire cable P 5 wire cable Q 2 wire cable R 230 VAC earthed connecting cable and plug Figure 43 Diagram electrical and gas components 8 3 Dimensions of the restriction p...

Page 70: ...9 Dimensions 9 1 Gas Fire Front 90 75 PF2 with Floating Frame Gas connection Dimensions 70 Gas Fire Front 90 75...

Page 71: ...9 2 Gas Fire Front 90 75 PF2 with Floating Frame Gas connection Dimensions Gas Fire Front 90 75 71...

Page 72: ...9 3 Gas Fire Front 90 75 PF2 with Floating Frame and adjustable legs With optional adjustable legs Gas connection Maximum height with adjustable legs Dimensions 72 Gas Fire Front 90 75...

Page 73: ...9 4 Gas Fire Front 90 75 PF2 with Floating Frame and convection casing With optional convection case Dimensions Gas Fire Front 90 75 73...

Page 74: ...9 5 Gas Fire Front 90 75 PF2 with Hidden Door Gas connection Dimensions 74 Gas Fire Front 90 75...

Page 75: ...9 6 Gas Fire Front 90 75 PF2 with Hidden Door Gas connection Dimensions Gas Fire Front 90 75 75...

Page 76: ...9 7 Gas Fire Front 90 75 PF2 with Hidden Door and adjustable legs With optional adjustable legs Gas connection Maximum height with adjustable legs Dimensions 76 Gas Fire Front 90 75...

Page 77: ...9 8 Gas Fire Front 90 75 PF2 with Hidden Door and convection casing With optional convection case Gas connection Dimensions Gas Fire Front 90 75 77...

Page 78: ...9 9 BARBAS Airbox 160 with 4 insert models Dimensions 78 Gas Fire Front 90 75...

Page 79: ...9 10 BARBAS Airbox 320 with 4 insert models Dimensions Gas Fire Front 90 75 79...

Page 80: ...and claims based on the applicable legal provisions Article 2 Warranty conditions 1 Should you wish to claim under the warranty please contact your Barbas dealer 2 Complaints should be reported as qu...

Page 81: ...hamber a similar guarantee is given until after the first burning Article 6 Liability 1 A claim granted by Barbas Bellfires B V under this warranty does not automatically imply that Barbas Bellfires B...

Page 82: ...11 EU Declaration of Conformity EU Declaration of Conformity 82 Gas Fire Front 90 75...

Page 83: ...EU Declaration of Conformity Gas Fire Front 90 75 83...

Page 84: ...Your Barbas dealer 002 21 07 2022 352044 242 002...