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Manual    2100-392
Page       2

INSTALLATION and OPERATING INSTRUCTIONS

EQUIPMENT SELECTION

An accurate heating load calculation must be conducted
using American Society of Heating, Refrigeration and
Air Conditioning Engineers (ASHRAE) or Air
Conditioning Contractors of America (ACCA) manuals.
Do not add a large safety factor above the calculated
value.  If the calculated heating load requirement
exceeds the heating capacity rating of a given model,
use only the next larger size available.  Never increase
by any more than absolutely necessary based upon
available equipment heating capacities.  Always select
based upon heat capacity (output), never use input
capacities.

NOTE: It is the personal responsibility and

obligation of the purchaser to contract a
qualified installer to assure that installation
is adequate and is in conformance with
governing codes and ordinances.

LOCATING THE FURNACE

When installing the furnace be sure to provide adequate
space for easy service and maintenance.  Locate the
furnace as close to the chimney as practical, giving
consideration to the accessibility of the oil burner,
controls, and blower for service.  Allow a minimum of
24 inches at front of furnace for servicing oil burner.
Allow adequate room for filter and blower
maintenance.  Clearance from combustible material as
stated on the furnace and repeated in Table 1 must be
maintained
.  For damp basement installations,  a raised
concrete pad is recommended.  This will help keep the
bottom of the furnace dry and reduce rusting.

An oil burner must have a generous supply of
combustion air to operate properly.  The flow of
combustion and ventilating air must not be obstructed
from reaching the furnace.  See “Ventilation and
Combustion Air” section.

The furnace area must be kept clear and free of
combustible materials, gasoline and other flammable
vapors and liquids.

This unit is not designed for mobile home or trailer
installations.  Always install furnace in a level position.

j

For the first three (3) feet from plenum.  After three (3) feet, no clearance required.

C

Combustible flooring

NC

Noncombustible floor

*

Maintained on one side or the other to achieve filter access and/or blower service.

**

Floor must be noncombustible.  For furnace only installation can  be installed on combustible
flooring only when installed on special base part no. CFB7 available from factory.  When air
conditioning coil cabinet DCB23-22 is used then use special base part no. CFB23.

TABLE  1

MINIMUM CLEARANCES

l

e

d

o

M

s

e

h

c

n

I

-

-

s

e

c

n

a

r

a

e

l

C

n

o

i

t

a

l

l

a

t

s

n

I

m

u

m

i

n

i

M

e

c

i

v

r

e

S

m

u

m

i

n

i

M

s

e

c

n

a

r

a

e

l

C

e

c

a

n

r

u

F

m

u

n

e

l

P

1

t

c

u

D

e

u

l

F

e

p

i

P

r

o

o

l

F

t

n

o

r

F

k

c

a

B

s

e

d

i

S

p

o

T

s

e

d

i

S

t

n

o

r

F

k

c

a

B

s

e

d

i

S

D

6

3

D

5

8

0

H

F

D

8

4

D

0

1

1

H

F

D

0

6

D

0

1

1

H

F

4
4
4

1
1
1

2
2
2

2
2
2

2
2
2

2
2
2

9
9
9

C
C

C

4

2

4

2

4

2

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

D

6

3

D

5

8

0

F

L

F

D

6

3

D

5

8

0

R

L

F

D

8

4

D

0

1

1

F

L

F

6
6
6

0

8

1

0

2
2
2

2
2
2

2
2
2

2
2
2

9
9
9

C

N

C

N

C

N

4

2

4

2

4

2

4

2

4

2

4

2

8

1

*

8

1

*

8

1

*

D

8

4

D

0

1

1

R

L

F

D

0

6

D

0

4

1

R

L

F

D

6

3

D

5

8

0

C

F

6
6
6

8

1

8

1

1

2
2
2

2
2
2

2
2
2

2
2
2

9
9
9

C

N

C

N

C

N

*

*

4

2

4

2

4

2

4

2

4

2

-

-

-

8

1

*

8

1

*

-

-

-

Summary of Contents for FC085D36D

Page 1: ...RY OR DEATH FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE IMPORTANT NOTICE THIS FURNACE IS NOT INTENDED FOR USE AS A...

Page 2: ...ons 3 Figure 2 Hi Boy Models Dimensions 4 Figure 3 Counterflow Models Dimensions 5 Figure 4 Typical Installation Requirement Front Flue 7 Figure 5 Typical Single Inside Tank Installation 8 Figure 6 Pr...

Page 3: ...Calculation for ACCA Manual J Residential Winter and Summer Air Conditioning Duct Design for Residential ACCA Manual D Winter and Summer Air Conditioning and Equipment Selection FOR MORE INFORMATION...

Page 4: ...of the furnace dry and reduce rusting An oil burner must have a generous supply of combustion air to operate properly The flow of combustion and ventilating air must not be obstructed from reaching th...

Page 5: ...a i D H J e z i S o N d e s U D 6 3 D 5 8 0 F L F D 6 3 D 5 8 0 R L F 3 2 3 2 4 1 7 4 4 1 7 4 4 1 0 4 4 1 0 4 0 2 x 2 2 0 2 x 2 2 6 1 x 2 2 6 1 x 2 2 t n o r F r a e R 6 6 4 3 4 1 5 1 x 0 2 x 6 1 1 x...

Page 6: ...C s g n i n e p O m u n e l P G a i D e u l F A h t d i W B h t p e D C t h g i e H E x D y l p p u S H x F 2 n r u t e R 1 e z i S r e t l i F D 6 3 D 5 8 0 H F D 8 4 D 0 1 1 H F D 0 6 D 0 1 1 H F 3...

Page 7: ...P G a i D e u l F A h t d i W B h t p e D C t h g i e H E x D 2 n r u t e R H x F y l p p u S 1 e z i S r e t l i F D 6 3 D 5 8 0 C F 3 2 2 1 9 2 6 5 0 2 x 2 2 9 1 x 8 1 6 0 2 x 0 1 0 2 x 5 1 j Washab...

Page 8: ...be handled by a duct s sealed to the furnace casing and terminating outside the space containing the furnace This is to prevent drawing possible hazardous combustion products into the circulated air...

Page 9: ...F L F 1 0 6 5 1 1 3 7 1 3 1 6 5 7 1 7 1 5 1 5 1 D 6 3 D 5 8 0 R L F 1 0 6 5 1 1 3 7 1 3 1 6 5 7 1 7 1 5 1 5 1 D 8 4 D 0 1 1 F L F 1 0 6 5 1 1 2 2 1 2 1 5 0 1 7 1 7 1 6 1 0 2 D 8 4 D 0 1 1 R L F 1 0 6...

Page 10: ...ls of the highest quality The controls consist of a high voltage Beckett solid state igniter a Beckett CleanCut oil pump with an integral solenoid valve and a Beckett R7184B primary control These cont...

Page 11: ...14 000 volt spark instead of a 10 000 volt spark of the iron core BECKETT R7184B PRIMARY CONTROL The R7184B Interrupted Electronic Oil Primary is a line voltage safety rated interrupted ignition oil...

Page 12: ...On any given call for heat the control will allow three ignition trials After the three trials the control will go into a soft lockout mode The LED will flash 2 seconds on and 2 seconds off when in th...

Page 13: ...es of taking the smoke tests and measuring the CO2 or O2 and flue gas temperature 7 The burner air adjustment shutters are factory set to the recommended start up settings as shown in Table 9 These se...

Page 14: ...securely 10 Measure the stack temperature Subtract the room temperature to obtain the net reading and use the Efficiency Chart Table 8 to determine the steady state efficiency FIGURE 6 PRESSURE GAUGE...

Page 15: ...5 7 9 3 7 6 2 7 7 1 1 6 4 8 8 0 7 8 5 5 8 1 4 8 7 2 8 3 1 8 9 9 7 5 8 7 0 7 7 6 5 7 2 4 7 8 2 7 4 1 7 0 1 1 7 0 8 8 5 6 8 0 5 8 5 3 8 0 2 8 5 0 8 0 9 7 5 7 7 0 6 7 5 4 7 0 3 7 5 1 7 0 0 7 3 0 1 TABLE...

Page 16: ...DE ADJUSTMENTS BURNER NOZZLE AND ELECTRODE ADJUSTMENTS Check nozzle size as to conformance to installation requirements Install nozzle by screwing into hexagon adapter Refer to recommended start up se...

Page 17: ...tal input rating of all appliances shall be provided TABLE 11 SQUARE FEET REQUIRED TO QUALIFY AS UNCONFINED SPACE l a t o T H U T B t u p n I e c a p S d e n i f n o c n U n I a e r A m u m i n i M t...

Page 18: ...BTU per hour 70 square inches per gallon per hour of total input of all appliances in the enclosure FIGURE 9 APPLIANCES LOCATED IN CONFINED SPACES ALL AIR FROM OUTDOORS NOTE Each air duct opening sha...

Page 19: ...e inches per gallon per hour of the total input rating of all appliances in the enclosure FIGURE 11 APPLIANCES LOCATED IN CONFINED SPACES ALL AIR FROM OUTDOORS INLET AIR FROM VENTILATED CRAWL SPACE AN...

Page 20: ...are designed to be controlled with any 24V heating or heating cooling thermostat The heat cool thermostats must be designed for independent heat cool transformer circuits to assure that the 24V transf...

Page 21: ...0 1 0 9 0 6 0 9 0 6 0 0 2 0 0 2 w o L w o L d e M 0 7 1 0 7 1 0 1 1 0 1 1 0 9 0 9 D 6 3 D 5 8 0 F L F 5 6 5 7 0 9 0 6 0 9 0 6 0 0 2 0 0 2 w o L d e M 0 3 2 0 3 2 0 4 1 0 4 1 0 1 1 0 1 1 D 8 4 D 0 1 1...

Page 22: ...counterflow models require a bracket installation and final filter location projects into return air plenum attachment for furnace See Figure 14 Refer to Figure 14 for Lo Boy models which have filters...

Page 23: ...uired in the furnace side and the bottom of the filter rack is aligned over the bottom of the 14 x 23 cutout The top of the filter rack rises approximately 6 inches above the top of the cutout The 3 i...

Page 24: ...is accessible from the rear of the furnace by removing the blower filter access door The electrical switch should be turned off prior to removing the access door Refer to Figure 15 below FIGURE 15 FI...

Page 25: ...e control Following is the method we recommend in checking the safety switch in this primary control A Flame Failure Simulate by shutting off oil supply manual valve while burner is on Within 9 second...

Page 26: ...ndependently from the mounting system to perform basic annual service and inspection The mounting system is completely adjustable so exact alignment between the burner tube and combustion chamber may...

Page 27: ...rom T T on primary control Remove 6 5 16 inch bolts from around front plate Next remove 2 5 16 inch nuts from upper right and left hand corners of the front plate Pull entire assembly straight back aw...

Page 28: ...er and will destroy the chamber Refer to the Cleaning of Furnace section for proper cleaning methods COMMON CAUSES OF TROUBLE CAUTION To avoid accidents always open main switch OFF position when servi...

Page 29: ...00 1200 1300 1400 0 0 1 0 2 0 3 0 4 0 5 External Static Pressure in Inches of Water CFM Standard Airflow HIGH MED LOW FH110D48D System Resistance Curves 800 1000 1200 1400 1600 1800 2000 0 0 1 0 2 0 3...

Page 30: ...ANCE CURVES FH110D60D System Resistance Curves 1000 1200 1400 1600 1800 2000 2200 2400 0 0 1 0 2 0 3 0 4 0 5 External Stactic Pressure in Inches of Water CFM Standard Airflow HIGH MED HIGH External St...

Page 31: ...0 1100 1200 1300 1400 1500 0 0 1 0 2 0 3 0 4 0 5 External Static Pressure in Inches of Water CFM Standard Airflow HIGH MED LOW FLF R110D48D System Resistance Curves 800 1000 1200 1400 1600 1800 2000 0...

Page 32: ...0 3 0 4 0 5 External Static Pressure in Inches of Water CFM Standard Airflow HIGH MED LOW FLR140D60D System Resistance Curves 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 0 0 05 0 1 0 15 0 2 0 2...

Page 33: ...Manual 2100 392 Page 31...

Page 34: ...Manual 2100 392 Page 32...

Page 35: ...Manual 2100 392 Page 33...

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