Bard FC085V42A FH085V42A FH110V48AFH110V60A, Installation Instructions Manual

Page 1: ...rbon Monoxide is invisible orderless and toxic Bard Manufacturing recommends a carbon monoxide alarm in your home even if you do not own a gas appliance Locate the carbon monoxide alarm in the living...

Page 2: ...peeds 36 Table 11 Filter Sizes for Oil Furnaces 37 FIGURES Figure 1 FLF R Models Dimensions 5 Figure 2 FH Models Dimensions 6 Figure 3 FC Models Dimensions 7 Figure 4 Typical Unit Setup FLF 10 Figure...

Page 3: ...s Load Calculation for ACCA Manual J Residential Winter and Summer Air Conditioning Duct Design for Residential ACCA Manual D Winter and Summer Air Conditioning and Equipment Selection FOR MORE INFORM...

Page 4: ...oil burner must have a generous supply of combustion air to operate properly The flow of combustion and ventilating air must not be obstructed from reaching the furnace See Combustion Air Requirement...

Page 5: ...3 2 3 2 3 2 3 2 5 2 1 8 4 5 2 1 8 4 5 2 1 8 4 5 2 1 8 4 5 2 6 0 4 5 2 6 0 4 5 2 6 0 4 5 2 6 0 4 0 2 x 2 2 0 2 x 2 2 0 2 x 2 2 0 2 x 2 2 4 1 x 2 2 4 1 x 2 2 4 1 x 2 2 4 1 x 2 2 t n o r F t n o r F r a...

Page 6: ...AND FH110 SPECIFICATION SHEET 19 1 4 16 RETURN OPENING CUT OUT OPTIONAL OIL ENTRANCE OIL ENTRANCE FRESH AIR KNOCKOUT OPTIONAL HIGH VOLTAGE ENTRANCE OPTIONAL LOW VOLTAGE ENTRANCE FLUE KNOCKOUT RETURN O...

Page 7: ...AGE ENTRANCE REAR FLUE KNOCKOUT OPTIONAL HIGH VOLTAGE ENTRANCE ENTRANCE FRESH AIR LOW VOLTAGE KNOCKOUT OIL ENTRANCE FLUE KNOCKOUT OPTIONAL OPTIONAL OIL ENTRANCE SUPPLY OPENING 19 1 8 18 1 8 BOTTOM VIE...

Page 8: ...and external static pressure ratings to ensure proper air delivery capabilities On replacement installations particularly if equipment is oversized the duct systems can easily be undersized Modificat...

Page 9: ...B m u m i n i M t i u c r i C y t i c a p m A e m i T x a M e s u F y a l e D R C A H r o r e k a e r B t i u c r i C P H A L F P H A L F A 2 4 V 5 8 0 C F 1 0 6 5 1 1 6 8 2 1 9 6 7 1 7 1 3 0 1 5 1 A...

Page 10: ...ow voltage thermostat entrance Shut off switch if not fused power line must include fuse or circuit breaker To power source To thermostat and optional A C unit Air Boot knockout optional Inspection do...

Page 11: ...flue models remove appropriate cabinet knockout Mounting screws located under flue box cover Flue Box Cover L i n e d C h i m n e y Thimble Clean out Door keep closed Oil Burner MIS 1825 Follow all a...

Page 12: ...must comply with NFPA31 BECKETT AFG OR NX OIL BURNER This furnace is equipped with a high static Beckett AFG or Beckett NX oil burner which is designed to produce adequate draft in nearly any vertical...

Page 13: ...additional troubleshooting features to ease service and reduce down time The operational guide for the Genisys 7505 primary control is provided following on Page 14 BECKETT SOLID STATE IGNITER This i...

Page 14: ...rryover Once flame is established the igniter remains on for 10 additional seconds to ensure flame stability 6 Run The flame is sustained until the call for heat is satisfied The burner is then sent t...

Page 15: ...b t e s e r e h t r e t f A e b n e h t n a c n o t t u b e h t s d n o c e s 5 1 e c n e u q e s n o i t i n g i t x e n e h t g n i r u d d e p p a t e d o m e m i r P p m u P r e t n e o t f f o t...

Page 16: ...ished during the four minute pump prime mode return to step 5 to re enter Pump Prime mode Repeat steps 5 through 7 until the pump is fully primed and the oil is free of bubbles 9 Terminate the call fo...

Page 17: ...going into lockout giving the service agency a prior notice before a sooting condition or other failure can occur resulting in untold savings This monitor system is available through your local distr...

Page 18: ...CTIONS SWITCHES DELAY SELECT TRANSFORMER LINE VOLTAGE SWITCHES LINE VOLTAGE TAP SELECT TAP SELECT COOLING SPEED SWITCHES HEATING SPEED CONDITIONER OR HEAT PUMP HOT ADJUSTMENT TAP SELECT HEATING BLOWER...

Page 19: ...B N O F F O 5 2 2 1 5 8 0 C F F O N O 0 6 0 1 A 0 6 V 0 1 1 R L F D N O N O 0 6 0 1 A 0 6 V 0 4 1 R L F 5 2 1 A F F O F F O 0 6 8 1 B N O F F O 0 9 7 1 0 1 1 C F F O N O 5 4 6 1 D N O N O 5 4 6 1 l e...

Page 20: ...e H 0 1 C F F O N O w o l f r i A g n i t a e H 0 1 D N O N O e g n a h C o N l e d o M p a T r e t t e L 1 h c t i w S 2 h c t i w S y a l e D n O s d n o c e S y a l e D n O M F C n u R e r P e m i...

Page 21: ...i S e v a W f l a H d e i r a V s e l i f o r P p a T y a l e D 5 n i P e g a n n o T s g n i t t e S n o p U d e s a B s l a n g i S e v a W f l a H d e i r a V s e l b a T t c e l e S p a T l o o C...

Page 22: ...f it s air noise cabinet duct or motor noise interview customer if necessary Air noise High static creating high blower speed Is airflow set properly Does removing filter cause blower to slow down Che...

Page 23: ...to the manufacturer s authorized replacement list USING THE WRONG CONTROL WILL RESULT IN IMPROPER OR NO BLOWER OPERATION Orient the control module so that the 3 wire motor plug can be inserted into t...

Page 24: ...H F G F A y o B i H 5 7 0 w o l l o H 0 7 G I S P 0 0 1 0 0 0 5 0 1 0 0 0 7 8 5 6 0 0 0 0 1 9 0 0 0 6 7 5 5 0 0 0 0 7 7 0 0 0 4 6 A 8 4 V 0 1 1 H F X N y o B i H 5 8 0 d i l o S 0 6 G I S P 0 5 1 0 0...

Page 25: ...k Smoke Readings After burner has been operating 5 or 10 minutes take a smoke measurement in the flue following the smoke tester instructions Oily or yellow smoke spots on the filter paper are usually...

Page 26: ...icated if the net stack temperature during steady operation exceeds 600 F N Check Ignition Check operation over repeated cycles to ensure prompt ignition on starting O Check Pump Cutoff Slow pump cuto...

Page 27: ...adjustment range 0 2 4 6 8 8 10 12 14 6 Knee Best air setting Plotted point Plotted point Plotted point CO Curve from plotted points 2 Air Settings Low High Bacharach Smoke Number Percent CO in Flue G...

Page 28: ...Manual 2100 540D Page 28 of 45 FIGURE 12 PRESSURE GAUGE CONNECTION TO BLEED PORT MIS 1660 Pressure Gauge Remove Bleed Port to attach pressure guage...

Page 29: ...RT UP SETTINGS l e d o M r e b m u N e l y t S r e n r u B o N t r a P e l z z o N d n a B r i A g n i t t e S r i A r e t t u h S g n i t t e S r i A t n e m t s u j d A e t a l P g n i t t e S e z i...

Page 30: ...te combustion of the fuel oil Keep in mind that a certain amount of excess air is required as well to ensure complete combustion of the fuel oil When structures are constructed too tightly to supply s...

Page 31: ...THIS ASSEMBLE INNER FLANGE TO UNIT FOR AIR BOOT ACCORDING TO MANUAL IN LEFT SIDE REMOVE KNOCKOUT MAKE ALL SETTINGS REMOVE PUMP TO INTAKE AIR TUBE MIS 1833 AFG BURNER COMBUSTION AIR BOOT ASSEMBLY AFG...

Page 32: ...ll appliances shall be provided For combustion air options see Combustion Air Requirements NOTE Each opening shall have a free area of not less than one square inch per 1 000 BTU per hour 140 square i...

Page 33: ...per hour 70 square inches per gallon per hour of total input of all appliances in the enclosure FIGURE 16 APPLIANCES LOCATED IN CONFINED SPACES ALL AIR FROM OUTDOORS NOTE Each air duct opening shall h...

Page 34: ...quare inches per gallon per hour of the total input rating of all appliances in the enclosure FIGURE 18 APPLIANCES LOCATED IN CONFINED SPACES ALL AIR FROM OUTDOORS INLET AIR FROM VENTILATED CRAWL SPAC...

Page 35: ...e of a corrosion resistant material having an upward pitch of 1 4 for every foot of horizontal run and be made of material capable of handling temperatures up to 1800 F A barometric damper is supplied...

Page 36: ...0 0 0 1 0 7 C A 0 6 V 0 1 1 H F X N 5 8 0 d i l o S 0 6 G I S P 0 5 1 0 9 0 6 0 0 2 A 5 7 0 0 9 0 6 C A 2 4 V 5 8 0 F L F G F A 5 7 0 w o l l o H 0 7 G I S P 0 0 1 0 9 0 6 0 0 2 A 5 6 0 0 9 0 6 C 5 5...

Page 37: ...e type filters and 575 fpm for washable type filters See Figure 19 The counterflow filter kit part number FR25 comes with two washable filters If not installing the FR25 kit remember not to exceed 400...

Page 38: ...cess door The electrical switch should be turned off prior to removing the access door Refer to Figure 21 below FIGURE 21 FILTER INSTALLATION LO BOY MODELS BY PULLING OUT ON SWELL LATCHES AND TILTING...

Page 39: ...in checking the safety switch in this primary control A Flame Failure Simulate by shutting off oil supply manual valve while burner is on Within 9 seconds the control will shut the burner down and fl...

Page 40: ...en the burner tube and combustion chamber may be assured prior to installation into the furnace See Figures 22 and 23 WARNING The procedures described in Figures 22 23 should be conducted only by a qu...

Page 41: ...and corners of the front plate Pull entire assembly straight back away from furnace BE CAREFUL NOT TO TIP ASSEMBLY UP OR DOWN AS IT MAY DAMAGE THE COMBUSTION CHAMBER See Figure 23 BURNER AND COMB CHAM...

Page 42: ...products are detrimental to the life expectancy of the combustion chamber and will destroy the chamber Refer to the Cleaning of Furnace section for proper cleaning methods COMMON CAUSES OF TROUBLE BU...

Page 43: ...ON 45 0 120 50 300 88 ON ON 60 0 0 100 180 100 BLOWER Black BLOWER BACKUP ASSEMBLY HOT 2 1 1 2 3 4 5 6 7 1 2 8 9 3 4 5 7 PLUG Black Black Black 3 PIN CONTROL 9 PIN PLUG CONTROL PANEL VOLTAGE HIGH HEAT...

Page 44: ...UE BLACK GRAY BLACK WHITE BROWN BLACK WHITE YELLOW BLACK 6 5 4 7 1 3 8 2 9 11 10 12 14 13 15 16 BLUE PURPLE WHITE RED RED WHITE RED YELLOW PURPLE ORANGE Black C 16 PIN WIRING 3 BLACK REMOVE PURPLE JUM...

Page 45: ...IN BLOWER 2 16 PIN BLOWER CONTROL PLUG LIMIT SWITCH GREEN LED 7 RED LED 6 CFM BLINK AND COND UNIT 24V CONNECTIONS Black FIELD CONNECTIONS TO THERMOSTAT HARNESS DETAIL BLACK YELLOW BLUE BLACK GRAY BLAC...