Bard FLF075V42A, Installation Instructions Manual

Page 1: ...rless and toxic Bard Manufacturing recommends a carbon monoxide alarm in your home even if you do not own a gas appliance Locate the carbon monoxide alarm in the living area of your home and away from...

Page 2: ...Space 30 Table 9 Minimum Ventilation Openings 31 Table 10 Temperature Rise Ranges Limit Control Settings and Heating Blower Speeds 34 Table 11 Filter Sizes for Oil Furnaces 35 FIGURES Figure 1 FLF R...

Page 3: ...s Load Calculation for ACCA Manual J Residential Winter and Summer Air Conditioning Duct Design for Residential ACCA Manual D Winter and Summer Air Conditioning and Equipment Selection FOR MORE INFORM...

Page 4: ...of furnace for servicing oil burner Allow adequate room for filter and blower maintenance Clearance from combustible material as stated on the furnace and repeated in Table 1 must be maintained For da...

Page 5: ...FLR100V48A FLR100V60A 23 23 48 125 48 125 40 625 40 625 22 x 20 22 x 20 22 x 14 22 x 14 Rear Rear 6 6 35 625 35 625 5 125 5 125 20 x 20 x 1 20 x 20 x 1 1 1 FLR130V60A 26 50 250 47 625 25 x 20 25 x 16...

Page 6: ...On replacement installations particularly if equipment is oversized the duct systems can easily be undersized Modifications may be required to assure that the equipment is operating within the approve...

Page 7: ...must conform to the National Electrical Code and all local codes A separate fuse or breaker should be used for the furnace TABLE 3 ELECTRICAL DATA Model Volts Hz PH Total Amps Blower Motor Burner Mot...

Page 8: ...w voltage thermostat entrance Shut off switch if not fused power line must include fuse or circuit breaker To power source To thermostat and optional A C unit Air Boot knockout optional Inspection doo...

Page 9: ...ons Oil Burner Thimble keep closed cabinet knockout remove appropriate TYPICAL FLUE INSTALLATION REQUIREMENTS Clean out Door i REPRESENTS ALL MODELS flue models MIS 3121 FRONT FLUE LOWBOY MODEL SHOWN...

Page 10: ...refer to NFPA31 latest edition All tank and pipe setups must comply with NFPA31 BECKETT NX OIL BURNER This furnace is equipped with a high static Beckett NX oil burner which employs the latest time t...

Page 11: ...additional troubleshooting features to ease service and reduce down time The operational guide for the Genisys 7505 primary control is provided following on Page 12 BECKETT SOLID STATE IGNITER This i...

Page 12: ...gnition Carryover Once flame is established the igniter remains on for 10 additional seconds to ensure flame stability 6 Run The flame is sustained until the call for heat is satisfied The burner is t...

Page 13: ...button is held Enables Pump Priming After the reset button has been held for 15 seconds the button can then be tapped during the next ignition sequence to enter Pump Prime mode Run igniter is shut of...

Page 14: ...to standby mode 8 If prime is not established during the four minute pump prime mode return to step 5 to re enter Pump Prime mode Repeat steps 5 through 7 until the pump is fully primed and the oil i...

Page 15: ...going into lockout giving the service agency a prior notice before a sooting condition or other failure can occur resulting in untold savings This monitor system is available through your local distr...

Page 16: ...CTIONS SWITCHES DELAY SELECT TRANSFORMER LINE VOLTAGE SWITCHES LINE VOLTAGE TAP SELECT TAP SELECT COOLING SPEED SWITCHES HEATING SPEED CONDITIONER OR HEAT PUMP HOT ADJUSTMENT TAP SELECT HEATING BLOWER...

Page 17: ...A OFF OFF 1035 B ON OFF 930 C OFF ON 790 D ON ON 790 FLR100V48A 0 85 A OFF OFF 1280 B ON OFF 1225 C OFF ON 1060 D ON ON 1060 FLR100V60A 0 85 A OFF OFF 1280 B ON OFF 1225 C OFF ON 1060 D ON ON 1060 FL...

Page 18: ...LL A OFF OFF No Change B ON OFF 10 Heating Airflow C OFF ON 10 Heating Airflow D ON ON No Change Model Tap Letter Switch 1 Switch 2 On Delay Seconds On Delay CFM Pre Run Time Seconds Pre Run CFM Off D...

Page 19: ...C C Common Signal Always Energized Pin 4 Delay Tap Profiles Varied Half Wave Signals Based Upon Settings Pin 5 Cool Tap Select Tables Varied Half Wave Signals Based Upon Settings Tonnage Pin 6 X X X X...

Page 20: ...f it s air noise cabinet duct or motor noise interview customer if necessary Air noise High static creating high blower speed Is airflow set properly Does removing filter cause blower to slow down Che...

Page 21: ...the manufacturer s authorized replacement list USING THE WRONG CONTROL WILL RESULT IN IMPROPER OR NO BLOWER OPERATION Orient the control module so that the 3 wire motor plug can be inserted into the...

Page 22: ...ollowing procedure must be followed to correctly adjust the burner to match the specific characteristics of the installation Check all oil lines and connections for leaks Connect pressure gauge by rem...

Page 23: ...g 5 or 10 minutes take a smoke measurement in the flue following the smoke tester instructions Oily or yellow smoke spots on the filter paper are usually a sign of unburnedfuel indicatingverypoorcombu...

Page 24: ...ted if the net stack temperature during steady operation exceeds 600 F N Check Ignition Check operation over repeated cycles to ensure prompt ignition on starting O Check Pump Cutoff Slow pump cutoff...

Page 25: ...8 8 10 12 14 6 Knee Best air setting Plotted point Plotted point Plotted point CO Curve from plotted points 2 Air Settings Low High Bacharach Smoke Number Percent CO in Flue Gas 2 Typical Smoke CO ch...

Page 26: ...Manual 2100 579A Page 26 of 41 FIGURE 10 PRESSURE GAUGE CONNECTION TO BLEED PORT MIS 1660 Pressure Gauge Remove Bleed Port to attach pressure guage...

Page 27: ...2 87 0 85 9 84 7 83 6 82 4 81 2 80 1 78 9 77 7 76 6 75 4 14 0 3 89 2 87 9 86 7 85 5 84 3 83 1 81 9 80 7 79 4 78 2 77 0 75 8 74 6 13 2 4 88 9 87 7 86 4 85 1 83 8 82 6 81 3 80 0 78 7 77 5 76 2 74 9 73 6...

Page 28: ...where a sufficient supply of combustion air is available for the complete combustion of the fuel oil Keep in mind that a certain amount of excess air is required to ensure complete combustion When st...

Page 29: ...Manual 2100 579A Page 29 of 41 FIGURE 12 COMBUSTION AIR BOOT ASSEMBLY...

Page 30: ...ur 28 square inches per hour of total input rating of all appliances shall be provided For combustion air options see Combustion Air Requirements NOTE Each opening shall have a free area of not less t...

Page 31: ...total input rating of all appliances in the enclosures If horizontal ducts are used each opening shall have a free area of not less than one square inch per 2 000 BTU per hour 70 square inches per gal...

Page 32: ...quare inches per gallon per hour of the total input rating of all appliances in the enclosure FIGURE 16 APPLIANCES LOCATED IN CONFINED SPACES ALL AIR FROM OUTDOORS INLET AIR FROM VENTILATED CRAWL SPAC...

Page 33: ...rough a side wall with an optional side wall power vent The recommended side wall vent is the Field Controls model number SWG 4HDS for 085 and 110 models and SWG 5S for 140 models only This vent can b...

Page 34: ...Rise Ranges Maximum Outlet Air Temp F Heating Blower Tap Size Type Pump Pressure FLR075V42A NX 0 50 60 DEG SOLID 175 PSIG 60 90 200 A FLF075V42A NX 0 50 60 DEG SOLID 175 PSIG 60 90 200 B FLR100V48A NX...

Page 35: ...C unit on the furnace one FR24 or Two FR23 must be used due to the high airflow requirements It is important to note that a minimum of one inch spacing is required between the filter and the unit side...

Page 36: ...R110 20 x 20 x 2 FLR140 20 x 25 x 2 LO BOY MODELS FILTER LOCATIONS Lo boy models have the filter installed in the return air cabinet section of the furnace It is accessible from the rear of the furnac...

Page 37: ...in checking the safety switch in this primary control A Flame Failure Simulate by shutting off oil supply manual valve while burner is on Within 9 seconds the control will shut the burner down and fl...

Page 38: ...ween the burner tube and combustion chamber may be assured prior to installation into the furnace See Figures 19 20 WARNING The procedures described in Figures 19 20 should be conducted only by a qual...

Page 39: ...and corners of the front plate Pull entire assembly straight back away from furnace BE CAREFUL NOT TO TIP ASSEMBLY UP OR DOWN AS IT MAY DAMAGE THE COMBUSTION CHAMBER See Figure 20 BURNER AND COMB CHAM...

Page 40: ...products are detrimental to the life expectancy of the combustion chamber and will destroy the chamber Refer to the Cleaning of Furnace section for proper cleaning methods COMMON CAUSES OF TROUBLE CA...

Page 41: ...LIMIT SWITCH 1 PURPLE WHITE RED 2 RED WHITE 4 1 3 3 1 2 RED YELLOW RED LED 6 C 5 2 PURPLE TRANSFORMER ON CFM BLINK 16 PIN WIRE HARNESS 7 ASS Y YELLOW RED 120V ORANGE 15 AND COND UNIT 24V CONNECTIONS 2...