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Manual   2100-279
Page    10

FIGURE 8

SECTION  7 •   AIR CONDITIONING START
UP PROCEDURE CRANKCASE HEATERS

Single and three phase models have an insertion well-type
heater located in the lower section of the compressor
housing.  This is a self-regulating type heater that draws
only enough power to maintain the compressor at a safe
temperature.

Some form of crankcase heat is essential to prevent liquid
refrigerant from migrating to the compressor, causing oil
pump out on compressor start-up and possible valve failure
due to compressing a liquid.

The decal in Figure 7 is affixed to all outdoor units detailing
start-up procedures.  

This is very important.  Please read

carefully.

SECTION  8 •  FRESH AIR DAMPER
ASSEMBLY

The fresh air damper assembly permits outside fresh air to
be introduced to the building whenever the main unit
comfort air blower is operating.  The damper blade may be
set to one of four positions:  1) full open,  2) 50% open,  3)
full closed, or  4) automatic (barometric) operation.  In the
latter set-up the damper blade will open and close as the
main comfort air blower cycles on and off.  Reference Figure
8 for details on damper positions.

There is also a cleanable filter installed at the bottom
opening of the fresh air damper that requires periodic
cleaning.  The cleaning interval will be dependent upon
frequency of unit operation and local air conditions.  See
Figure 3 for Fresh Air Damper and filter locations.

MIS-957

FIGURE  7

IMPORTANT

These procedures must be followed at
initial start-up and at any time power has
been removed for 12 hours or longer.

To prevent compressor damage which
may result from the presence of liquid
refrigerant in the compressor crankcase.

1. Make certain the room thermostat is in
the “off” position (the compressor is not
to operate).

2. Apply power by closing the system
disconnect switch. This energizes the
compressor heater which evaporates the
liquid refrigerant in the crankcase.

3. Allow 4 hours or 60 minutes per pound
of refrigerant in the system as noted on
the unit rating plate, whichever is greater.

4. After properly elapsed time, the
thermostat may be set to operate the
compressor.

5. Except as required for safety while
servicing—Do not open system
disconnect switch.
                                               7961-061

FIGURE  5

FIGURE  6

OUTER
CONE

INNER
CONE

HEAT
EXCHANGER
SECTION

NO LIFTING AWAY
FROM BURNER
PORTS

GROUND
STRAP

SENSOR

IGNITER

MIS-1067

FLAME SHOULD
ENGULF SENSOR

FULL OPEN

NORMAL BAROMETRIC
POSITION

50% OPEN FIXED POSITION.  (2)
ADDTIONAL CANOE CLIPS ARE
TAPED TO THE INSIDE OF
DAMPER ASSEMBLY

TOTALLY CLOSED
POSITON

Summary of Contents for WAG-Series

Page 1: ...will know how to maintain your furnace for years of dependable service WARNING Do not use this furnace if any part has been under water Immediately call a qualified service technician to inspect the furnace and to replace any part of the control system and any gas control which has been underwater We re pleased you ve chosen our gas furnace to supply your heating needs Please keep this manual in a...

Page 2: ...tioning Start Up Procedure Crankcase Heater 10 Section 8 Fresh Air Damper Assembly 10 Section 9 Replacement Parts 11 Figures Figure 1 Typical Gas Piping 4 Figure 2 Step by Step Instructions on Lighting Burners 6 Figure 3 Filter Locations 9 Figure 4 Location of Access Panels 9 Figure 5 Pilot Flame Adjustment 10 Figure 6 Main Burner Flame Adjustment 10 Figure 7 Start Up Procedures 10 Figure 8 Air Da...

Page 3: ...__________________________________ Natural gas and propane LP gas have characteristic odors When your furnace is operating correctly you should not smell any unfamiliar odor Normally burning gas with air produces combustion products which contain carbon dioxide oxygen and water vapor Under abnormal conditions combustion products and contain aldehydes and carbon monoxide Aldehydes have a strong pun...

Page 4: ...aint thinners or painting compounds Flammable vapors can travel great distances before igniting WARNING Front door must be in place during furnace operation Hot surfaces behind front door WARNING Do not operate furnace with blower door open or removed Do not alter furnace to allow operation with blower door removed Doing either could allow combustion products to circulate throughout the furnace ar...

Page 5: ...the unit 3 3 MANUAL FAN CONTINUOUS AIRFLOW OPERATION If wall thermostat is set to MANUAL ON position to operate comfort air blower continuously to provide air circulation throughout the building the blower will operate on the heating speed rather than the cooling as is typical with most systems This permits the air to circulate as desired but helps keep the operating noise level down as well as co...

Page 6: ...tion If you don t turn off your furnace in an emergency damage injury or death could result To turn gas control furnace switch OFF switch it to OFF position Use this same procedure when you leave a vacation home vacant and do not want the furnace to operate b Manual In Line Shutoff Valve in Gas Supply Line This valve is next to furnace Figure 1 shows a typical installation Normally gas is ON when ...

Page 7: ...be reset without tripping again or new fuses continue to blow ACTION a Move gas valve control level to OFF b Call your local qualified service technician or gas supplier 4 B POSSIBLE EMERGENCIES AND RECOMMENDED ACTIONS 1 Possible Emergency Smelling gas or other unfamiliar smell or not knowing what may be wrong or that to do about it ACTION For your safety a Leave your house or building immediately...

Page 8: ...ills and tools If you are uncertain about your abilities or if you lack proper skills or tools do not proceed Instead contact a qualified installer service agency or gas supplier An automatic ignition device lights the burners Do not try to light manually See Figure 2 for step by step instructions WARNING Never use tools to move gas control switch Only use your hand If gas control switch will not ...

Page 9: ...y sound SECTION 6 PROPER MAINTENANCE OF YOUR FURNACE You need special abilities mechanical skills and tools to maintain your furnace properly If you are uncertain about your abilities or if you lack proper skills or tools do not try to maintain or repair you furnace yourself Instead contact a qualified installer service agency or gas supplier 6 A IF YOU SMELL GAS OR ANY UNFAMILIAR SMELL WHILE WORK...

Page 10: ...ove it 6 G THE FOLLOWING PROCEDURE SHOULD BE FOLLOWED FOR THE PERIODIC INSPECTION AS CONDUCTED BY THE OWNER OCCUPANT 1 Set the wall thermostat to the OFF position or lower the set point lever to a temperature will below the existing room temperature Shut off electric power to the furnace A switch should be mounted either on the outside of the furnace or adjacent to the furnace for this purpose 2 R...

Page 11: ...Manual 2100 279 Page 9 MIS 058 FIGURE 3 FIGURE 4 MIS 059 ...

Page 12: ...e filter installed at the bottom opening of the fresh air damper that requires periodic cleaning The cleaning interval will be dependent upon frequency of unit operation and local air conditions See Figure 3 for Fresh Air Damper and filter locations MIS 957 FIGURE 7 IMPORTANT These procedures must be followed at initial start up and at any time power has been removed for 12 hours or longer To prev...

Page 13: ...parts list manual is supplied with each unit When ordering parts or making inquiries pertaining to any of the units covered by these instructions it is very important to always supply the COMPLETE model number and serial number of the unit This is necessary to assure that the correct parts or an approved alternate part are issued to the service agency ...

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