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Manual 2100-365
Page  17

ELECTRICAL GROUNDING

When installed, the furnace must be electrically
grounded in accordance with local codes or in the
absence of local codes, with the National Electrical
Code, ANSI/NFPA 70, or Canadian Electrical Code,
CSA22.1, latest edition.  Use a copper wire from green
ground wire on the furnace to a grounded connection in
the service panel or a properly driven and electrically
grounded ground rod.  See Table 1 for proper ground
wire size.

FIELD INSTALLED EQUIPMENT

Wiring to be done in the field between the furnace and
devices not attached to the furnace, or between separate
devises which are field installed and located, shall
conform with the temperature limitation for Type T
wire {63 degrees F rise (36 degrees C)} when installed
in accordance with the manufacturer’s instructions.

         WARNING

Failure to provide a proper electrical ground
could result in electric shock or fire.

INSTALLATION OF FLEXIBLE CONDUIT
THROUGH RETURN AIR OPENING

NOTE:  To allow proper clearance between the

control panel and any vent options, 90°
conduit fittings must be used on the back of
the control panel.

INSTALLING CONDUIT (See Figure 10.)

1. Remove conduit access panel if required to gain

access to area behind control panel.

2. Remove low voltage and high voltage knockouts

located in rear of control panel.

3. Run low voltage conduit through 7/8 bushing

located in conduit entrance plate and secure to low
voltage opening in rear of control panel.

4. Run high voltage conduit through 1-3/4 bushing

located in conduit entrance plate and secure to high
voltage opening in rear of control panel.

5. Replace conduit access panel if required to complete

installation.

6. Seal around conduit in conduit entrance plate.

15. WIRING – MAIN POWER

Refer to unit rating plate for wire sizing information
and maximum fuse or “HACR” type circuit breaker
size.  Each outdoor unit is marked with a “Minimum
Circuit Ampacity”.  This means that the field wiring
used must be sized to carry that amount of current. All
models are suitable only for connection with copper
wire.  Each unit and/or wiring diagram will be marked -
Use Copper Conductors Only”.  These instructions
must be adhered to.  Refer to the National Electrical
Code (NEC) for complete current carrying capacity
data on the various insulation grades of wiring material.
All wiring must conform to NEC and all local codes.

The electrical data lists fuse and wire sizes (75° C
copper) for all models.

The unit rating plate lists a “Maximum Time Delay
Relay Fuse” or “HACR” type circuit breaker that is to
be used with the equipment.  The correct size must be
used for proper circuit protection and also to assure that
there will be no nuisance tripping due to the
momentary high starting current of the compressor
motor.

The disconnect access door on this unit may be locked
to prevent unauthorized access to the disconnect.  To
convert for the locking capability bend the tab located
in the bottom left hand corner of the disconnect
opening under the disconnect access panel straight out.
This tab will now line up with the slot in the door.
When shut a padlock may be placed through the hole in
the tab preventing entry.

See “Start Up” section for important information on
three phase scroll compressor start ups.

        WARNING

For your personal safety, turn off electric
power at service entrance panel before
making any electrical connections.  Failure to
do so could result in electric shock or fire.

        WARNING

Failure to provide an electrical power supply
shutoff means could result in electric shock or
fire.

Summary of Contents for WG241

Page 1: ...INSTALLER TO KNOW AND UNDERSTAND ALL OF THESE REQUIREMENTS FAILURE TO DO SO COULD CREATE A HAZARD RESULTING IN PROPERTY DAMAGE BODILY INJURY OR DEATH INSTALLATION INSTRUCTIONS WG SERIES COMBINATION G...

Page 2: ...18 Gas Supply Piping 21 19 Manifold Pressure Adjustment 22 20 Checking Gas Input Rate 22 21 Standard Orifice Sizing High Altitude Derate 24 22 Conversion of Gas Input BTUH From High to Low Rating 27...

Page 3: ...gure 19 460V Blower Motor Wiring Options WG24 36 Models 35 Figure 20 460V Blower Motor Wiring Options WG42 60 Models 36 Figure 21 Fan Blade 45 Figure 22 Low NOx Insert 45 TABLES Table 1 Specifications...

Page 4: ...1R3 Telephone 416 447 4044 COPYRIGHT SEPTEMBER 2003 BARD MANUFACTURING COMPANY BRYAN OHIO 43506 USA Manufactured under the following U S patent numbers 5 485 878 5 002 116 4 924 934 4 875 520 4 4825 9...

Page 5: ...c r e m m o C P 3 P V R C G W 5 P V R C G W g n i t a l u d o M y l l u F r e z i m o n o c E 1 E 3 M F I E G W 5 M F I E G W t l o V 0 3 2 r o t a l i t n e V y r e v o c e R y g r e n E R 3 A V R E...

Page 6: ...tarting Procedure and any tags and or labels attached to the equipment All duct work supply and return must be properly sized for the design air flow requirement of the equipment Air Conditioning Cont...

Page 7: ...0 3 2 0 6 4 8 0 2 0 3 2 8 0 2 0 3 2 0 6 4 s p m A d a o L d e t a R 5 0 1 5 9 0 7 5 6 4 5 3 1 5 2 1 5 9 0 9 5 5 7 1 0 7 1 0 1 1 5 0 1 5 t n e r r u C n o i t c e l e S t i u c r i C h c n a r B 2 1 7...

Page 8: ...0 2 0 3 2 8 0 2 0 3 2 0 6 4 s p m A d a o L d e t a R 5 9 1 1 2 5 4 1 5 3 1 8 5 1 2 1 2 3 1 5 2 1 2 6 0 3 7 2 5 9 1 7 1 9 t n e r r u C n o i t c e l e S t i u c r i C h c n a r B 1 2 5 1 6 7 2 2 3 1...

Page 9: ...ANEL FRONT RIGHT SIDE BACK RETURN OPENING SUPPLY OPENING HIGH VOLTAGE ENTRANCES U N IT A B C D E F G H I J K L M N O P Q R WG241 WG301 WG361 7 88 27 88 13 88 24 25 40 25 63 81 63 27 38 27 5 39 25 5 88...

Page 10: ...the absence of specific recommendations from the local authority having jurisdiction equipment ratings shall be reduced as specified in Section 21 5 TRANSPORTATIONDAMAGE All units are packed securely...

Page 11: ...wall use a minimum of Figure 1 A dimension plus 2 inches and B dimension plus 2 inches See Figures 4 and 5 for details 3 Locate and mark lag bolt locations and bottom mounting bracket location 4 Moun...

Page 12: ...Manual 2100 365 Page 9 FIGURE 2 MOUNTING INSTRUCTIONS FOR WG24 WG30 AND WG36 MIS 1681...

Page 13: ...Manual 2100 365 Page 10 FIGURE 2A MOUNTING INSTRUCTIONS FOR WG42 WG48 AND WG60 MIS 1472...

Page 14: ...ch clearance must be maintained between the supply air duct and combustible materials This is required for the first three 3 feet of ducting It is important to insure that the one 1 inch minimum spaci...

Page 15: ...Manual 2100 365 Page 12 FIGURE 4 WALL MOUNTING INSTRUCTIONS FIGURE 5 WALL MOUNTING INSTRUCTIONS MIS 1475 MIS 1476...

Page 16: ...Manual 2100 365 Page 13 FIGURE 6 COMMON WALL MOUNTING INSTALLATIONS MIS 1474...

Page 17: ...rom the condenser to recirculate to the condenser inlet TABLE 2 MINIMUM INSTALLATION CLEARANCES s l a i r e t a m e l b i t s u b m o c m o r f t c u D t e l t u O t e e f 3 t s r i f h c n i 1 s l a...

Page 18: ...AL VENTING With the optional vertical venting kit VVK 5 this unit may be vented vertically through a roof or overhang The kit includes a stainless steel transition drain tee silicone sealant and drain...

Page 19: ...hood relief opening after 5 minutes of main burner operation Use the flame of a match or candle 6 After it has been determined that each appliance connected to the venting system properly vents when t...

Page 20: ...ation 6 Seal around conduit in conduit entrance plate 15 WIRING MAIN POWER Refer to unit rating plate for wire sizing information and maximum fuse or HACR type circuit breaker size Each outdoor unit i...

Page 21: ...2 e g u a g 8 1 e g u a g 6 1 e g u a g 4 1 e g u a g 2 1 5 4 0 6 0 0 1 0 6 1 0 5 2 FIGURE 10 INSTALLATION OF FLEXIBLE CONDUIT TABLE 4 WALL THERMOSTAT AND SUBBASE COMBINATIONS t a t s o m r e h T e s...

Page 22: ...Manual 2100 365 Page 19 FIGURE 11 LOW VOLTAGE WIRING MIS 1719...

Page 23: ...Manual 2100 365 Page 20 FIGURE 12 GAS PIPE CONNECTION MIS 1683...

Page 24: ...1 9 1 f o h t g n e L t e e F e p i P e z i S e p i P t u p n I r u o H r e p U T B y t i c a p a C e p i P 2 1 4 3 1 4 1 1 0 1 0 0 0 2 3 1 0 0 0 8 7 2 0 0 0 0 2 5 0 0 0 0 5 0 1 0 2 0 0 0 2 9 0 0 0 0...

Page 25: ...in these pressure ranges then you must change main burner orifices to obtain proper gas flow rate 9 Shut off furnace Turn off gas at equipment shutoff valve in gas supply line just ahead of furnace In...

Page 26: ...furnace gas input 9 If you left water heater dryer or range pilots on allow for them in calculating correct furnace gas input A quick way is to allow 1 000 BTU per hour for a water heater 500 BTU per...

Page 27: ...0 6 0 0 5 7 6 6 0 8 8 5 0 4 3 5 6 2 6 8 6 5 0 8 1 3 6 8 1 9 4 5 0 2 0 1 6 0 6 4 3 5 0 0 4 9 5 8 8 4 2 5 0 2 3 8 5 3 7 2 1 5 0 7 9 6 5 4 4 5 0 5 0 6 1 6 5 2 7 5 9 4 0 8 0 5 5 5 6 9 8 4 5 0 4 4 5 4 1 1...

Page 28: ...0 0 0 0 1 o t 1 0 0 8 h c t i w S e r u s s e r P s e r i u q e R e g n a h C e c i f i r O d n a e g n a h C t n e t n o C U T B n o d e s a B U T B 0 5 2 0 2 r e n r u B r e P 9 4 7 0 0 7 0 6 2 0 5...

Page 29: ...e d 0 1 l a n o i t p o l a n o i t p O d l e i F 0 1 d e t r e v n o C e t a r e D t a e H s a G e u l a V t F u C U T B o N t e e F 0 0 0 6 o t p U t p e c x E s e g n a h C t n e t n o C U T B r o...

Page 30: ...tely 2 feet from furnace Locate thermometer tip in center of plenum to ensure proper temperature measurement 6 Place second thermometer in return air duct approximately 2 feet from furnace Locate ther...

Page 31: ...e If the high pressure switch opens the compressor contactor will de energize immediately The lockout timer will go into a soft lockout and stay in soft lockout until the high pressure switch closes a...

Page 32: ...d out due to HPC or LPC sequences as described NOTE Both high and low pressure switch controls are inherently automatic reset devices The high pressure switch and low pressure switch cut out and cut i...

Page 33: ...Manual 2100 365 Page 30 26 LIGHTING AND SHUTDOWN INSTRUCTIONS FIGURE 15 INSTRUCTION LABEL...

Page 34: ...ng the inducer and collector box Now inspect the upper tubes of the heat exchanger Check the exterior of the heat exchanger and the interior flue gas passages for any evidence of deterioration due to...

Page 35: ...the supply and return air flange sleeves or duct work are securely fastened to unit and physically sound d Supply and return grilles must be open and free from obstructions e Inspect to make sure the...

Page 36: ...h T d e z i g r e n e s i l a n i m r e t W a a a a a d e z i g r e n e s i r e w o l b r i a n o i t s u b m o C d e h s i l b a t s e s i w o l f r i A s e k a m h c t i w s g n i v o r p r i A d e...

Page 37: ...cool terminal on the furnace control board 3 Next install a jumper wire with multiplier between heat and cool terminal and attach desired blower motor speed to other side of multiplier 4 Energize the...

Page 38: ...Manual 2100 365 Page 35 FIGURE 19 460 VOLT BLOWER MOTOR WIRING OPTIONS WG24 WG30 AND WG36 MODELS...

Page 39: ...Manual 2100 365 Page 36 FIGURE 20 460 VOLT BLOWER MOTOR WIRING OPTIONS WG42 WG48 AND WG 60 MODELS...

Page 40: ...7 0 2 1 1 0 2 1 1 0 4 9 4 0 0 9 7 0 3 0 1 0 3 0 1 0 6 8 5 0 0 1 9 0 1 7 0 5 9 6 0 0 0 8 0 4 8 P S E s e h c n I H2 O E D O M G N I L O O C E D O M G N I T A E H d n a N A F L A U N A M l i o C t e W t...

Page 41: ...0 1 0 9 1 1 0 3 0 1 0 6 8 5 0 0 5 0 1 0 1 9 0 9 0 1 0 5 9 0 9 0 1 0 5 9 6 0 0 4 9 0 8 9 0 8 9 0 4 8 P S E s e h c n I H2 O E D O M G N I L O O C E D O M G N I T A E H d n a N A F L A U N A M l i o C t...

Page 42: ...0 3 0 1 0 9 1 1 0 3 0 1 0 6 8 5 0 0 5 0 1 0 9 0 1 0 5 9 0 9 0 1 0 5 9 6 0 0 4 9 0 8 9 0 8 9 0 4 8 P S E s e h c n I H2 O E D O M G N I L O O C E D O M G N I T A E H d n a N A F L A U N A M l i o C t e...

Page 43: ...1 0 3 4 1 0 3 1 1 P S E s e h c n I Hs O E D O M G N I L O O C N A F L A U N A M d n a E D O M G N I T A E H l i o C t e W U T B 0 0 0 0 0 1 t u p n I U T B 0 0 0 0 9 h g i H m u i d e M w o L h g i...

Page 44: ...4 3 1 0 3 4 1 0 3 4 1 0 3 1 1 P S E s e h c n I Hs O E D O M G N I L O O C N A F L A U N A M d n a E D O M G N I T A E H l i o C t e W U T B 0 0 0 0 0 1 t u p n I U T B 0 0 0 0 9 h g i H m u i d e M...

Page 45: ...1 0 3 4 1 0 3 4 1 0 3 1 1 P S E s e h c n I Hs O E D O M G N I L O O C N A F L A U N A M d n a E D O M G N I T A E H l i o C t e W U T B 0 0 0 0 0 1 t u p n I U T B 0 0 0 0 9 h g i H m u i d e M w o...

Page 46: ...t i w s t u o l l o r n a F l a u n a M n o f I y a l e d f f o d e t c e l e s e h t r o f e t a r e p o l l i w r e w o l b r i a t r o f m o c e h t e t a r e p o o t e u n i t n o c l l i w r e w...

Page 47: ...6 2 3 2 8 6 4 3 3 8 6 6 3 B D g e d 0 8 B W g e d 7 6 e d i S w o L e d i S h g i H 7 7 8 2 2 9 7 5 4 2 1 8 2 6 2 2 8 9 7 2 4 8 8 9 2 5 8 6 1 3 7 8 5 3 3 8 8 5 5 3 9 8 5 7 3 B D g e d 5 8 B W g e d 2...

Page 48: ...BURNER ASSEMBLY N SUFFIX MODELS ONLY U S INSTALLATIONS ONLY NATURAL GAS MODELS ONLY Model numbers designated with an N are designed for low NOx emissions which comply with all California Air Quality M...

Page 49: ...1 0 3 G W C 7 2 3 5 8 0 4 7 5 C 8 2 3 5 8 0 4 8 5 A 1 6 3 G W C 0 3 1 5 8 0 4 3 5 A 1 2 1 5 8 0 4 4 5 B 1 6 3 G W E 0 3 2 5 8 0 4 5 5 A 1 2 2 5 8 0 4 6 5 C 1 6 3 G W C 7 2 3 5 8 0 4 7 5 C 8 2 3 5 8 0...

Page 50: ...Manual 2100 365 Page 47 WG241 A 230 208 60 1...

Page 51: ...Manual 2100 365 Page 48 WG241 A 230 208 60 1...

Page 52: ...Manual 2100 365 Page 49 WG241 B 230 208 60 3...

Page 53: ...Manual 2100 365 Page 50 WG241 B 230 208 60 3...

Page 54: ...Manual 2100 365 Page 51 WG241 C 460 60 3...

Page 55: ...Manual 2100 365 Page 52 WG241 C 460 60 3...

Page 56: ...Manual 2100 365 Page 53 WG301 A WG361 A 230 208 60 1...

Page 57: ...Manual 2100 365 Page 54 WG301 A WG361 A 230 208 60 1...

Page 58: ...Manual 2100 365 Page 55 WG301 B WG361 B 230 208 60 3...

Page 59: ...Manual 2100 365 Page 56 WG301 B WG361 B 230 208 60 3...

Page 60: ...Manual 2100 365 Page 57 WG301 C WG361 C 460 60 3...

Page 61: ...Manual 2100 365 Page 58 WG301 C WG361 C 460 60 3...

Page 62: ...Manual 2100 365 Page 59 WG422 A 230 208 60 1...

Page 63: ...Manual 2100 365 Page 60 WG422 A 230 208 60 1...

Page 64: ...Manual 2100 365 Page 61 WG422 B 230 208 60 3...

Page 65: ...Manual 2100 365 Page 62 WG422 B 230 208 60 3...

Page 66: ...Manual 2100 365 Page 63 WG422 C 460 60 3...

Page 67: ...Manual 2100 365 Page 64 WG422 C 460 60 3...

Page 68: ...Manual 2100 365 Page 65 WG481 A WG601 A 230 208 60 1...

Page 69: ...Manual 2100 365 Page 66 WG481 A WG601 A 230 208 60 1...

Page 70: ...Manual 2100 365 Page 67 WG481 B WG601 B 230 208 60 3...

Page 71: ...Manual 2100 365 Page 68 WG481 B WG601 B 230 208 60 3...

Page 72: ...Manual 2100 365 Page 69 WG481 C WG601 C 460 60 3...

Page 73: ...Manual 2100 365 Page 70 WG481 C WG601 C 460 60 3...

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