Bard WH301D, Installation Instructions Manual

Page 1: ... PUMPS Models WH301D WH361D INSTALLATION INSTRUCTIONS Copyright 2003 Manual 2100 357D Supersedes 2100 357C File Volume III Tab 17 Date 09 01 03 Bard Manufacturing Company Bryan Ohio 43506 Since 1914 Moving ahead just as planned ...

Page 2: ...20 Refrigerant Charge 20 Pressure Tables 21 22 Optional Accessories 22 Figures Figure 1 Unit Dimensions 3 Figure 2 Blower Damper Assembly 6 Figure 3 Mounting Instructions 8 Figure 4 Electric Heat Clearance 8 Figure 5 Wall Mounting Instructions 9 Figure 6 Wall Mounting Instructions 9 Figure 7 Common Wall Mounting Instructions 10 Figure 8 Hot Gas Reheat During Dehumidification with CS200 12 Figure 9...

Page 3: ...lanta GA 30329 2305 Telephone 404 636 8400 Fax 404 321 5478 NFPA National Fire Protection Association Batterymarch Park P O Box 9101 Quincy MA 02269 9901 Telephone 800 344 3555 Fax 617 984 7057 These publications can help you install the air conditioner or heat pump You can usually find these at your local library or purchase them directly from the publisher Be sure to consult current edition of e...

Page 4: ...CONTROL MODULES See Chart Below NOTE For 0 KW and circuit breakers 230 208 V or pull disconnects 460 V applications insert 0Z in the KW field of model number MODEL NUMBER CAPACITY 30 2 1 2 Ton 36 3 Ton REVISION COIL OPTIONS X Standard 1 Phenolic Coated Evaporator 2 Phenolic Coated Condenser 3 Phenolic Coated Evaporator and Condenser OUTLET OPTIONS X Front Standard T Top COLOR OPTIONS X Beige Stand...

Page 5: ...Manual 2100 357 Page 3 FIGURE 1 UNITDIMENSIONS MIS 484 ...

Page 6: ...A N A N A N A N A N A N A N A N A N A N A N A N Z 0 A 0 0 A D 1 6 3 H W 5 0 A l 0 1 A 1 8 0 2 0 3 2 1 2 r o 1 2 r o 1 7 2 3 5 9 7 0 4 0 6 0 8 0 1 6 4 0 1 0 1 8 A N A N 3 5 A N A N 6 2 A N A N 0 6 A N A N 0 3 A N A N 6 A N A N 0 1 A N A N 0 1 A N A N 0 1 Z 0 B 0 0 B D 1 6 3 H W n 6 0 B l 9 0 B 3 8 0 2 0 3 2 1 1 1 0 2 8 3 7 4 5 2 0 4 0 5 0 1 8 8 0 1 0 1 0 1 A N A N A N A N A N A N A N A N A N A N A ...

Page 7: ...s of America ACCA is an excellent guide to proper sizing All duct work or portions thereof not in the conditioned space should be properly insulated in order to both conserve energy and prevent condensation or moisture damage Refer to Table 10 for maximum static pressure available for duct design Design the duct work according to methods given by the Air Conditioning Contractors of America ACCA Wh...

Page 8: ...nt of Energy Energyguide Fact Sheets is based upon the fresh air blank off plate in place and is recommended for maximum energy efficiency The blank off plate is available upon request from the factory and is installed in place of the fresh air damper shipped with each unit CONDENSATE DRAIN A plastic drain hose extends from the drain pan at the top of the unit down to the unit base There are openi...

Page 9: ...uld then be 30 x 10 See Figures 3 4 and 6 for details WARNING Fire hazard can result if 1 4 inch clearance to combustible materials for supply air duct is not maintained See Figure 3 3 Locate and mark lag bolt locations and bottom mounting bracket location if desired See Figure 5 4 Mount bottom mounting bracket if used 5 Hook top rain flashing under back bend of top Top rain flashing is shipped se...

Page 10: ...one caulking be placed behind the side mounting flanges and under the top flashing at the time of installation WARNING A minimum of 1 4 inch clearance must be maintained between the supply air duct and combustible materials This is required for the first 3 feet of ducting It is important to insure that the 1 4 inch minimum spacing is maintained at all points Failure to do this could result in over...

Page 11: ...57 Page 9 FIGURE 5 WALL MOUNTINGINSTRUCTIONS FIGURE 6 WALL MOUNTINGINSTRUCTIONS MIS 548 MIS 549 SEE FIGURE 3 MOUNTING INSTRUCTIONS SEE UNIT DIMENSIONS FIGURE 1 FOR ACTUAL DIMENSIONS SEE FIGURE 1 FOR DUCT DIMENSIONS ...

Page 12: ...Manual 2100 357 Page 10 FIGURE 7 COMMONWALL MOUNTINGINSTALLATIONS MIS 550 ...

Page 13: ...onnect from 240V to 208V tap The acceptable operating voltage range for the 240 and 208V taps are LOW VOLTAGE CONNECTIONS These units use a grounded 24 volt AC low voltage circuit The R terminal is the hot terminal and the C terminal is grounded G terminal is the fan input Y terminal is the compressor input for cooling B terminal is the reversing valve input The reversing valve must be energized f...

Page 14: ...n and application of these parts FIGURE 8 WHxxxDx HOT GAS REHEAT DURING DEHUMIDIFICATION WITH CS2000 ENERGY MONITOR FULL TIME DEHUMIDIFICATION H600A MIS 1561 8403 032 BARD CS2000 8403 038 HONEYWELL H600A HUMIDITY CONTROLLER OR 8403 047 DEHUMIDISTAT VICONICS H200 10 21 10 8403 042 HONEYWELL T8511G1070 THERMOSTAT UNIT LOW VOLTAGE TERMINAL BLOCK AREA OCCUPIED HVAC 6 5 4 3 FACTORY JUMPER C G R Y1 B W1...

Page 15: ...AMMABLETHERMOSTATFULLTIMEDEHUMIDIFICATION IMPORTANT NOTE Only the thermostat and subbase combinations as shown in Table 4 will work with this equipment The thermostat and subbase must be matched and the correct operation can be assured only be proper selection and application of these parts ...

Page 16: ...etc that will prevent compressor from operation will cause red lamp to activate This is a signal to the operator of the equipment to place system in emergency heat position TABLE 3 THERMOSTATWIRESIZE r e m r o f s n a r T A V A L F e g u a G e r i W m u m i x a M e c n a t s i D t e e F n I 5 5 3 2 e g u a g 0 2 e g u a g 8 1 e g u a g 6 1 e g u a g 4 1 e g u a g 2 1 5 4 0 6 0 0 1 0 6 1 0 5 2 TABL...

Page 17: ...eck all power fuses or circuit breakers to be sure they are the correct rating 5 Periodic cleaning of the outdoor coil to permit full and unrestricted airflow circulation is essential FIGURE 10 START UP LABEL HEATING A 24V solenoid coil on reversing valve controls heating cycle operation Two thermostat options one allowing Auto changeover from cycle to cycle and the other constantly energizing sol...

Page 18: ...e de energized until the coil temperature rises above 57 degrees PRESSURE SERVICE PORTS High and low pressure service ports are installed on all units so that the system operating pressures can be observed Pressure tables can be found later in the manual covering all models on both cooling and heating cycles It is imperative to match the correct pressure curve to the unit by model number DEFROST C...

Page 19: ...g for the outdoor ambient to fall into the defrost region By placing a jumper across the SEN JMP terminals a 1 4 inch QC terminal works best the defrost sensor mounted on the outdoor coil is shunted out and will activate the timing circuit This permits the defrost cycle to be checked out in warmer weather conditions without the outdoor temperature having to fall into the defrost region In order to...

Page 20: ... a l p e R t o n g n i s a h p r e w o P t c e r r o c e s a h p n o D E L d e r r o f k c e h C y l n o s t i n u e s a h p 3 r o t i n o m t i n u e h t o t s d a e l r e w o p o w t h c t i w S r o t o m r o o d t u o n a F n u r t o n s e o d g n i t a e h r o g n i l o o c g n i r u d t p e c x e t s o r f e d e v i t c e f e d r o t o M d e t r o h s r o n e p o r o f k c e h C g n i d n i w...

Page 21: ...9 85371 82699 80121 77632 75230 72910 70670 68507 66418 64399 62449 60565 58745 56985 55284 53640 52051 50514 49028 47590 46200 44855 43554 42295 41077 25 0 26 0 27 0 28 0 29 0 30 0 31 0 32 0 33 0 34 0 35 0 36 0 37 0 38 0 39 0 40 0 41 0 42 0 43 0 44 0 45 0 46 0 47 0 48 0 49 0 50 0 51 0 52 0 53 0 54 0 55 0 56 0 57 0 58 0 59 0 60 0 61 0 62 0 63 0 64 0 65 0 66 0 67 0 68 0 69 0 70 0 71 0 72 0 73 0 74 ...

Page 22: ...re 6 inches from compressor as shown in the Table 7 TABLE 9 INDOORBLOWERPERFORMANCE CFM 230V P S E H n I 2 O D 1 6 3 H W D 1 0 3 H W V 0 3 2 w o L V 0 3 2 h g i H l i o C y r D l i o C t e W l i o C y r D l i o C t e W 0 1 2 3 0 5 9 0 3 9 0 1 9 5 5 8 5 3 9 5 1 9 5 8 8 3 8 0 5 9 3 1 0 4 3 1 5 8 2 1 5 0 2 1 5 1 3 1 0 7 2 1 0 9 1 1 0 0 1 1 4 5 6 0 0 8 5 5 7 0 1 1 1 5 0 0 1 0 0 0 1 0 7 8 TABLE 6 FANBL...

Page 23: ... M r i A n r u t e R e r u t a r e p m e T e r u s s e r P 5 7 0 8 5 8 0 9 5 9 0 0 1 5 0 1 0 1 1 5 1 1 D 1 0 3 H W B D g e d 5 7 B W g e d 2 6 e d i S w o L e d i S h g i H 6 7 5 3 2 8 7 9 4 2 0 8 3 6 2 1 8 7 7 2 3 8 1 9 2 4 8 5 0 3 5 8 9 1 3 7 8 3 3 3 8 8 7 4 3 B D g e d 0 8 B W g e d 7 6 e d i S w o L e d i S h g i H 1 8 1 4 2 3 8 5 5 2 5 8 9 6 2 7 8 4 8 2 8 8 8 9 2 0 9 2 1 3 1 9 7 2 3 3 9 1 4 3...

Page 24: ... 5 0 A 6 3 H W H E 0 1 A 6 3 H W H E 5 1 A 6 3 H W H E s e g a k c a P r e t a e H s e g a k c a P r e t a e H s e g a k c a P r e t a e H X X X 6 0 B 3 0 H W H E 9 0 B 3 0 H W H E 5 1 B 3 0 H W H E s e g a k c a P r e t a e H s e g a k c a P r e t a e H s e g a k c a P r e t a e H X X X X X 6 0 C 3 0 H W H E 9 0 C 3 0 H W H E 5 1 C 3 0 H W H E s e g a k c a P r e t a e H s e g a k c a P r e t a e...