background image

Bareknuckle Welterweight - Airless Paint Sprayer     

OPERATING INSTRUCTIONS  & SAFETY MANUAL

Bareknuckle Welterweight - Airless Paint Sprayer     

OPERATING INSTRUCTIONS  & SAFETY MANUAL   

  |  

18   |

19 

 

19 

Smaller gauge or longer extension cords may reduce sprayer performance. 

Spray gun: 

ground through connection to a properly grounded fluid hose and pump. 

Fluid supply container: 

follow local code. 

Solvent and Oil-based fluids: 

follow local code. Use only conductive metal pails placed on a grounded surface 

such as concrete. Do not place the pail on a nonconductive surface such as paper or cardboard, which interrupts 
grounding continuity. 

Grounding the metal pail: 

Connect a ground wire to the pail by clamping one end to pail and other end to ground such as 

a water pipe. 

To maintain grounding continuity when flushing or relieving pressure: 

hold metal part of the spray gun

 

firmly to the 

side of a grounded metal pail, then trigger the gun.

 

 
 

 

 

Electrical bonding   

 

 

A hose, hose assembly, and spray gun assembly shall be constructed to provide electrical bonding to dissipate static 
electricity from the tip of the Spray gun through the spray gun assembly and the couplings at the ends of the hose to the 
pump assembly. The spray gun assembly shall also provide an external means to dissipate static electricity during the 
cleaning process when spraying into a metal container. 

Construction 

Black hose is constructed of an extruded, seamless themoplastic inner tube, chemically bonded to multi-layers of high 
tensile synthetic resistant polyurethane cover. A static drain element of flexible, electrically conductive material is located 
between the braid layers. 

FEATURES 

·Polyurethane cover permits greater flexibility and tighter bends 
·Resistant to flex fatigue 
·Dissipates static charge 
·Will not swell or degrade in contact with most paint chemicals, oils and most other solvents   
·Light weight- approximately half that of comparable rubber or wire hose 
·O.D smaller than comparable rubber hose without reducing the I.D., pressure rating, or fluid-carrying capacity 
·Highly abrasion resistant   
·Extrmely durable

   

 

Daily Maintain 

Equipment lifetime is rely on daily maintain. The following respects should be obeyed: 
1.  Read the Manual carefully before first using. 
2.  Check the electrical requirement before each working. 
3.  Thorough cleaning equipment and the accessories after using. 
4.  Coil the tube after cleaning, in case of any damage. 
5.  Add some lubricant if long time not use. 

 

19 

Smaller gauge or longer extension cords may reduce sprayer performance. 

Spray gun: 

ground through connection to a properly grounded fluid hose and pump. 

Fluid supply container: 

follow local code. 

Solvent and Oil-based fluids: 

follow local code. Use only conductive metal pails placed on a grounded surface 

such as concrete. Do not place the pail on a nonconductive surface such as paper or cardboard, which interrupts 
grounding continuity. 

Grounding the metal pail: 

Connect a ground wire to the pail by clamping one end to pail and other end to ground such as 

a water pipe. 

To maintain grounding continuity when flushing or relieving pressure: 

hold metal part of the spray gun

 

firmly to the 

side of a grounded metal pail, then trigger the gun.

 

 
 

 

 

Electrical bonding   

 

 

A hose, hose assembly, and spray gun assembly shall be constructed to provide electrical bonding to dissipate static 
electricity from the tip of the Spray gun through the spray gun assembly and the couplings at the ends of the hose to the 
pump assembly. The spray gun assembly shall also provide an external means to dissipate static electricity during the 
cleaning process when spraying into a metal container. 

Construction 

Black hose is constructed of an extruded, seamless themoplastic inner tube, chemically bonded to multi-layers of high 
tensile synthetic resistant polyurethane cover. A static drain element of flexible, electrically conductive material is located 
between the braid layers. 

FEATURES 

·Polyurethane cover permits greater flexibility and tighter bends 
·Resistant to flex fatigue 
·Dissipates static charge 
·Will not swell or degrade in contact with most paint chemicals, oils and most other solvents   
·Light weight- approximately half that of comparable rubber or wire hose 
·O.D smaller than comparable rubber hose without reducing the I.D., pressure rating, or fluid-carrying capacity 
·Highly abrasion resistant   
·Extrmely durable

   

 

Daily Maintain 

Equipment lifetime is rely on daily maintain. The following respects should be obeyed: 
1.  Read the Manual carefully before first using. 
2.  Check the electrical requirement before each working. 
3.  Thorough cleaning equipment and the accessories after using. 
4.  Coil the tube after cleaning, in case of any damage. 
5.  Add some lubricant if long time not use. 

Smaller gauge or longer extension cords may 

reduce sprayer performance.

Spray gun:

 ground through connection to a 

properly grounded fluid hose and pump.

Fluid supply container:

 follow local code.

Solvent and Oil-based fluids:

 follow local 

code. Use only conductive metal pails placed 

on a grounded surface such as concrete. 

Do not place the pail on a nonconductive 

surface such as paper or cardboard, which 

interrupts grounding continuity.

Grounding the metal pail:

 Connect a ground 

wire to the pail by clamping one end to pail 

and other end to ground such as a water 

pipe.

To maintain grounding continuity when 

flushing or relieving pressure:

 hold metal 

part of the spray gun firmly to the side of a 

grounded metal pail, then trigger the gun.

• Keep all screws, nuts, washers, gaskets, and electrical 

fittings removed during repair procedures. These parts 

usually are not provided with replacement kits.

• Test repairs after problems are corrected.

• If sprayer does not operate properly, review 

repair procedure to verify you did it correctly. See 

Troubleshooting, page 8.

• Overspray may build up in the air passages. Remove any 

overspray and residue from air passages and openings 

in the enclosures whenever you service sprayer.

• Do not operate the sprayer without the motor shroud in 

place. Replace if damaged. Motor shroud directs cooling 

air around motor to prevent overheating and insulates 

the control board from accidental electric shock.

• Do not run sprayer dry for more than 30 seconds. Doing 

so could damage pump packings.

• Protect the internal drive parts of this sprayer from 

water. Openings in the cover allow for air cooling of the 

mechanical parts and electronics inside. If water gets 

in these openings, the sprayer could malfunction or be 

permanently damaged.

• Prevent pump corrosion and damage from freezing. 

Never leave water or water-base paint in sprayer when 

its not in use in cold weather. Freezing fluids can 

seriously damage sprayer. Store sprayer with Pump 

Armor to protect sprayer during storage.

Flammable materials spilled on hot, bare, motor 

could cause a fire or explosion. To reduce risk of 

burns, fire or explosion, do not operate sprayer 

with cover removed.

To reduce risk of serious injury, including electric shock:

• Do not touch moving or electric parts with fingers or 

tools while testing repair.

• Unplug sprayer when power is not required for testing.

• Install all covers, gaskets, screws and washers before 

you operate sprayer.

The equipment lifetime relies on regular maintenance. The following respects should be obeyed:

1. Read the Manual carefully before first using.

2. Check the electrical safety before each operation.

3. Thoroughly clean the equipment and accessories in accordance with the cleaning instructions after each use.

4. Coil the tube after cleaning, in case of any damage.

5. Add lubricant according to the instructions if the machine will not be in use for more than 48 hours.

A hose, hose assembly, and spray gun 

assembly shall be constructed to provide 

electrical bonding to dissipate static 

electricity from the tip of the spray gun 

through the spray gun assembly and the 

couplings at the ends of the hose to the 

pump assembly. The spray gun assembly 

shall also provide an external means 

to dissipate static electricity during the 

cleaning process when spraying into a metal 

container.

Construction

The spray hose is constructed from extruded, 

seamless thermoplastic inner tube, 

chemically bonded to multi-layers of high 

tensile synthetic resistant polyurethane 

cover. A static drain element of flexible, 

electrically conductive material is located 

between the braid layers.

Features

• Polyurethane cover permits greater 

flexibility and tighter bends

• Resistant to flex fatigue

• Dissipates static charge

• Will not swell or degrade in contact with 

most paint chemicals, oils and most other 

solvents

• Light weight- approximately half that of 

comparable rubber or wire hose

• O.D smaller than comparable rubber hose 

without reducing the I.D., pressure rating, or 

fluid-carrying capacity

• Highly abrasion resistant

• Extremely durable

ELECTRICAL BONDING

CAUTION

DAILY MAINTENANCE

GENERAL REPAIR INFORMATION

!

!

Summary of Contents for Welterweight APS

Page 1: ...ng instructions Onlyusewithgroundedelectricaloutlets protectedbyaresidualcurrentdevice Personswithanyheartconditionorhavingapacemaker shouldnotusethismachine Whenunpackingthiscarton ifanypartsaremissi...

Page 2: ...tainers rags and other flammable materials 12 Know the contents of the paints and solvents being sprayed Read all Material safety Data Sheets MSDS and container labels provided with the paints and sol...

Page 3: ...er or for flushing or cleaning keep sprayer at least 20 feet 6 m away from explosive vapors Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn...

Page 4: ...hoses to pull equipment Comply with all applicable safety regulations Keep children and animals away from work area Do not operate the equipment when fatigued or under the influence of drugs or alcoho...

Page 5: ...eing pulled accidentally such as if the gun is dropped Lock whenever not in use Nozzle The nozzle is reversible and removable to make cleaning and unclogging easier Turn to Spray position to use the s...

Page 6: ...fore spraying Clean the pump with warm soapy water Make sure the hydraulic oil in the pump is clean and sufficient in volume then begin the following procedure 1 Remove spray tip from gun 2 Put the in...

Page 7: ...rom Priming Tube into waste bucket for 30 to 60 seconds then switch Power to Off 11 11 10 Paint should work itself from Suction Tube to Sprayer to Priming Tube until paint discharges from Return Tube...

Page 8: ...Nozzle Tip is aligned properly Keep the gun approximately 30cm from the surface 1 Once primed adjust nozzle to Spray setting 1 Switch power off and set Trigger Lock 1 Keep gun straight and move arm ac...

Page 9: ...m housing 2 Separate tubes 10 Turn to Prime mode 14 Unscrew nut 6 Turn to Spray mode 3 Place Priming Tube in empty waste bucket 11 Continue to flush until clear 15 Remove filter 4 Submerge Suction Tub...

Page 10: ...type 470 220 240Vac 50Hz 11A 1 phase circuit with a grounding receptacle GROUNDING AND ELECTRICAL REQUIREMENTS Grounding Instructions LONG TERM STORAGE When cleaning for long term storage more than 48...

Page 11: ...unded metal pail then trigger the gun Keep all screws nuts washers gaskets and electrical fittings removed during repair procedures These parts usually are not provided with replacement kits Test repa...

Page 12: ...ob setting Motor will not run if set at minimum fully counter clockwise 1 Slowly increase pressure setting to see if motor starts 2 Spray tip or fluid filter may be clogged 2 Relieve pressure then cle...

Page 13: ...Plastic washer 1 63 Stopper sleeve 1 107 Touch control seat 1 20 Screw seat insert 1 64 Position washer 1 108 Touch control stem 1 21 Pressure relief valve seat 1 65 Copper washer 1 109 Flat washer 4...

Page 14: ...th the original proof of purchase For a warranty claim we reserve the right to repair or replace the goods or part thereof resupply a refurbished machine repair any item that is deemed necessary If th...

Page 15: ...RUCTIONS SAFETY MANUAL 26 BareknuckleOperatingInstructions andSafetyManual Forportablesprayapplication ofpaintsandcoatings HDI Trading Pty Ltd 2A 274 Macquarie Rd Warners Bay NSW 2282 Australia Produc...

Reviews: