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Bareknuckle Welterweight - Airless Paint Sprayer     

OPERATING INSTRUCTIONS  & SAFETY MANUAL

Bareknuckle Welterweight - Airless Paint Sprayer     

OPERATING INSTRUCTIONS  & SAFETY MANUAL   

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WARNING

Equipment surfaces can become very hot during 

operation. To avoid severe burns, do not touch 

hot equipment. Wait until equipment has cooled 

completely.

BURN HAZARD

Moving parts can pinch or amputate fingers and 

other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective 

guards or covers removed.

• Pressurized equipment can start without 

warning. Before checking, moving, or servicing 

equipment, follow the Pressure Relief Procedure 

in this manual. Disconnect power or air supply.

MOVING PARTS HAZARD

Toxic fluids or fumes can cause serious injury or 

death if splashed in the eyes or on skin, inhaled, 

or swallowed.

• Read warnings to know the specific hazards of 

the fluids you are using.

• Store hazardous fluid in approved containers, 

and dispose of it according to applicable 

guidelines.

TOXIC FLUID OR FUMES HAZARD

You must wear appropriate personal protective 

equipment (PPE) when operating, servicing, or 

when in the operating area of the equipment to 

help protect you from serious injury, including 

eye injury, inhalation of toxic fumes, burns, and 

hearing loss. This equipment includes but is not  

limited to:

• Protective eye wear

• Clothing and respirator as recommended by the 

fluid and solvent manufacturer

• Gloves

• Hearing protection

• Protective footware

PERSONAL PROTECTIVE EQUIPMENT

Misuse can cause death or serious injury.

• Do not exceed the maximum working pressure 

or temperature rating of the lowest rated 

system component. Read Technical data.

Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with 

equipment wetted parts. Read Technical Data in 

all equipment manuals.

Read fluid and solvent manufacturer’s warnings. 

For complete information about your material, 

request MSDS from the distributor or retailer.

• Check equipment daily. Repair or replace 

worn or damaged parts immediately with 

manufacturers replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. 

Call your Retailer for information.

• Route hoses and cables away from traffic areas, 

sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to 

pull equipment.

• Comply with all applicable safety regulations.

• Keep children and animals away from work area.

• Do not operate the equipment when fatigued or 

under the influence of drugs or alcohol.

EQUIPMENT MISUSE HAZARD

Do not use 1, 1, 1-trichloroethane, ethylene 

chloride, other halogenated hydrocarbon solvents 

or fluids containing such solvents in pressurized 

aluminum equipment.

Such use can cause serious chemical reaction and 

equipment rupture, and result in death, serious 

injury, and property damage.

PRESSURIZED ALUMINUM PARTS HAZARD

A) The machine is not designed for use in potentially 

explosive atmospheres;

B) Use of electrostatic atomizing and spraying equipment 

with machines not specially designed for this 

equipment, may result in serious harm and/or hazard 

for the operators

C) Hazards resulting from contact with and/or breathing 

of toxic materials, gases, mists and vapours which 

may be created by operation of the machine. Such 

warnings shall also include the use of personal 

protective equipment and reminding the user to be 

aware of the recommendations of the coating material 

manufacturer;

D) Surface temperatures of any part of the machine, 

reachable during normal operation, maintenance and 

servicing but not normally in contact with the human 

body, which can exceed 48

o

C or be less than 0

o

C.

E) Pressured coating material and /or compressed air not 

to be directed towards persons or animals;

F) Relating to training for the safe operation, adjustment, 

cleaning and maintenance of the machine;

G) Regarding any special earthing measures;

H) Stating that a list of the materials used in the 

construction of the machine will be made available on 

request to validate the compatibility with the coating 

materials being used;

I) Regarding the requirements of using the machine only 

in a well ventilated area with regards to health, fire and 

explosion risks;

J) Regarding the visual inspection for damage on hoses 

which may be subjected to friction

K) Requirements for environmental protection to be 

observed

L) Reduce the quantity of coating and/or auxiliary 

materials at workplaces to a minimum

a) Maximum allowable pressure for the coating 

material……… 20.7 Mpa (3000psi)

b) Typical coating material flow rate for sample 

conditions: 1.1L/Min

c) Type and use of any safety devices in the machine:

1. Temperature control device

2. Maximum pressure control device

3. Maximum electrical current control device

4. Creepage protect control device

5. Hand-hurt protect device

SPECIAL FOCUS

SPECIAL ATTENTION:

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Summary of Contents for Welterweight APS

Page 1: ...ng instructions Onlyusewithgroundedelectricaloutlets protectedbyaresidualcurrentdevice Personswithanyheartconditionorhavingapacemaker shouldnotusethismachine Whenunpackingthiscarton ifanypartsaremissi...

Page 2: ...tainers rags and other flammable materials 12 Know the contents of the paints and solvents being sprayed Read all Material safety Data Sheets MSDS and container labels provided with the paints and sol...

Page 3: ...er or for flushing or cleaning keep sprayer at least 20 feet 6 m away from explosive vapors Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn...

Page 4: ...hoses to pull equipment Comply with all applicable safety regulations Keep children and animals away from work area Do not operate the equipment when fatigued or under the influence of drugs or alcoho...

Page 5: ...eing pulled accidentally such as if the gun is dropped Lock whenever not in use Nozzle The nozzle is reversible and removable to make cleaning and unclogging easier Turn to Spray position to use the s...

Page 6: ...fore spraying Clean the pump with warm soapy water Make sure the hydraulic oil in the pump is clean and sufficient in volume then begin the following procedure 1 Remove spray tip from gun 2 Put the in...

Page 7: ...rom Priming Tube into waste bucket for 30 to 60 seconds then switch Power to Off 11 11 10 Paint should work itself from Suction Tube to Sprayer to Priming Tube until paint discharges from Return Tube...

Page 8: ...Nozzle Tip is aligned properly Keep the gun approximately 30cm from the surface 1 Once primed adjust nozzle to Spray setting 1 Switch power off and set Trigger Lock 1 Keep gun straight and move arm ac...

Page 9: ...m housing 2 Separate tubes 10 Turn to Prime mode 14 Unscrew nut 6 Turn to Spray mode 3 Place Priming Tube in empty waste bucket 11 Continue to flush until clear 15 Remove filter 4 Submerge Suction Tub...

Page 10: ...type 470 220 240Vac 50Hz 11A 1 phase circuit with a grounding receptacle GROUNDING AND ELECTRICAL REQUIREMENTS Grounding Instructions LONG TERM STORAGE When cleaning for long term storage more than 48...

Page 11: ...unded metal pail then trigger the gun Keep all screws nuts washers gaskets and electrical fittings removed during repair procedures These parts usually are not provided with replacement kits Test repa...

Page 12: ...ob setting Motor will not run if set at minimum fully counter clockwise 1 Slowly increase pressure setting to see if motor starts 2 Spray tip or fluid filter may be clogged 2 Relieve pressure then cle...

Page 13: ...Plastic washer 1 63 Stopper sleeve 1 107 Touch control seat 1 20 Screw seat insert 1 64 Position washer 1 108 Touch control stem 1 21 Pressure relief valve seat 1 65 Copper washer 1 109 Flat washer 4...

Page 14: ...th the original proof of purchase For a warranty claim we reserve the right to repair or replace the goods or part thereof resupply a refurbished machine repair any item that is deemed necessary If th...

Page 15: ...RUCTIONS SAFETY MANUAL 26 BareknuckleOperatingInstructions andSafetyManual Forportablesprayapplication ofpaintsandcoatings HDI Trading Pty Ltd 2A 274 Macquarie Rd Warners Bay NSW 2282 Australia Produc...

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