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CASE INSTALLATION

FLOOR PREP

1. 

Ask the general contractor if your current copy of the build-
ing dimensions are the most recently issued.  Also, ask for 
the points of reference from which you should take dimen-
sions to locate the cases.

2. 

Using chalk lines or a laser transit, mar

k the fl oor where 

the cases are to be located for the entire lineup.  The lines 
should coincide with the outside edges of the case feet.

3. 

Move case as close as possible to its permanent location.  
Remove all crating and shipping braces above the ship-
ping pallet.  Loosen the plastic dust cover from the pallet, 
but leave cover over the case to protect it while removing 
the case from the pallet.  Carefullly, lift case up and off the 
pallet.  Remove dust cover.  Istallation hardware ships in a 
marked packet located inside the case.

4. 

Leveling is necessary to ensure proper operation of the 
refrigeration system and drainage of the condensate.  
Locate the highest point on the positioning lines as a ref-
erence for determining the proper height of the shim-pack 
levelers.  A laser transit is recommended for precision and 
requires just one person.  Level adjustable feet by twisting, 
if appliacble, or shim as necessary under vertical supports 
as this will help ensure that the case is not settling over 
time.

5. 

Locate horizontal support (Fig. 1) positions along the chalk 
line. Spot properly leveled shim packs at each support 
location.

LOCATION

This refrigerated display case has been designed for displaying 
and storing perishable food product.  It is engineered for air-
conditioned stores with a maximum ambient of 75°F and 55% 
relative humidity.

When selecting the location for placement of this case, avoid 
the following conditions:

Excessive Air Movement

1. 

Doors

2. 

Air-conditioned vents

3. 

Other air sources

Excessive Heat

1. 

Windows

2. 

Sun

3. 

Flood lamps 8 feet or less from the product

4. 

Other heat sources

     

C A U T I O N

Locate the horizontal supports under unit before 
removing from pallet.  Failure to do so will dam-
age the fi nished metal if correct lift points are 
not identifi ed prior to removal.

 

     

C A U T I O N

These cases are not designed for excessive 
external weight.  Do not walk on top or inside 
of cases.  Doing so may result in case damage 
and/or personal injury.

 

Fig. 1  Horizontal supports

SUPPORTS

LINE-UP & INSTALLATION

Single Case

1. 

Move the case into position.  Using a “J” bar, raise the end 
of the case (under cross support), and lower the horizontal 
support on to the shim packs.  Repeat on the other end of 
the case.

2. 

Once the case is properly placed on the shim packs, 
check the vertical plumb of the case by placing a bubble 
level on the rear wall.  Add/remove shim packs as needed.  
For the horizontal level, repeat this process after placing 
the bubble level on the front sill.

3. 

Install the bumper, if applicable, into pre-attached bumper 
track and snap into place.

4. 

After suffi cient time has passed to allow for bumper 
shrinkage, cut away the excess bumper for fi nal fi t and fi n-
ish.  Be certain to use an appropriate cutting tool (tubing- 
or PVC-cutter) to ensure a smooth cut. 

5. 

Install case shelves and reconnect lights.  Be aware that 

     

W A R N I N G

Be  certain  that  your  hands  and  feet  are  out  of 
the way before lowering the case.  Failure to do 
so may result in serious injury.

 

6

Summary of Contents for GMD-R

Page 1: ...16 Case Cleaning 17 24 Parts Ordering 25 Appendices Table of Contents To ensure proper functionality and optimum performance it is STRONGLY recommended that Hillphoenix specialty cases be installed s...

Page 2: ...ii...

Page 3: ...ith shelf lighting systems for direct or indirect exposure to water or other liquids The use of a misting system or water hose on a display case with a shelf lighting system resulting in the direct or...

Page 4: ...installation and operations handbooks accompanied by an alert symbol paired with the word DANGER WARNING or CAUTION All warning messages will inform you of the potential hazard how to reduce the risk...

Page 5: ...Revision History new manual format_12 13 energy data_01 14 energy data_03 14 endviews_09 14 support diagram and parts page_02 15 warranty_04 16 energy data_09 16 v...

Page 6: ...olts 120 Volts Amps Watts Amps Watts Amps Watts Amps Watts Amps Watts PTD RGC BASE 6 2 0 6 72 1 8 3 0 9 108 10 4 1 2 144 12 4 1 2 144 Defrost Controls Model Defrosts per Day Run Off Time min Electric...

Page 7: ...ontained2 Defrost Controls Model Fans per Case High Ef ciency Fans Anti Condensate Fans Drain Heaters Optional Defrost Heaters 120 Volts 120 Volts 120 Volts 208 Volts Amps Watts Amps Watts Amps Watts...

Page 8: ...SE 26 in 66 0 cm 96 1 2 in 245 1 cm 8 case 120 1 2 in 306 1 cm 10 case 144 1 2 in 367 0 cm 12 case ELECTRICAL RACEWAY LOWER REAR STORAGE WITH DOORS 6 1 4 in 15 9 cm 42 in 106 7 cm 51 in 129 5 cm 1 1 2...

Page 9: ...or the express receipt and 2 signed by the carrier s agent otherwise the carrier may refuse the claim If damage becomes apparent after the equipment is unpacked retain all packing materials and submi...

Page 10: ...ineered for air conditioned stores with a maximum ambient of 75 F and 55 relative humidity When selecting the location for placement of this case avoid the following conditions Excessive Air Movement...

Page 11: ...emaining cases Be certain to properly level all cases Fig 3 Sealing the end frame WATERSHED END FRAME C A U T I O N Installation of 3rd party materials may result in diminished case performance COOLGE...

Page 12: ...be used Loading 1 When loading a case the product should be loaded through the rear load door opening 2 The rear doors should never be removed while merchan dising This is recommended to ensure optim...

Page 13: ...nces when the glycol system needs to be drained ushed and recharged usually due to contami nants being added to the approved propylene glycol Charging and air purging should be performed with the hand...

Page 14: ...r tight and sealed with the appropriate PVC or ABS cement Drain lines can be run left or right of the tee with the proper pitch to satisfy local drainage requirements When connecting the PVC to the ex...

Page 15: ...oil Return Top Coils Refer to the table for the correct number of coils Supply Header Coolgenix Pan Coolgenix Pan Coolgenix Pan Coolgenix Pan Refer to the table for the correct number of pans Pan Sole...

Page 16: ...6 in 15 2 cm 12 in 30 5 cm 1 in 2 5 cm 1 in 2 5 cm 15 x 11 MECHANICAL ACCESS FOR ELECT REFRIG AND DRAIN CONNECTIONS TOEKICK 42 in 106 7 cm TOEKICK L C FRONT OF CASE 72 1 2 in 184 2 cm 6 case 96 1 2 i...

Page 17: ...serious injury or death Fig 7 T 8 light power cords W A R N I N G Using improper DC power supplies may damage the luminaires resulting in sub standard opera tion and increased chances of safety issue...

Page 18: ...shelf luminaires 1 Place hook into shelf roll form at shelf front and rotate rear of luminaire toward the shelf 2 Depress the rear clip so that luminaire can nish rotation and until clip engages the...

Page 19: ...toekick see pg 7 Have you removed the shipping blocks from the refrigeration and plumbing lines see pg 10 After powering up the case be certain that all of the steps listed below have been completed t...

Page 20: ...90 o F to prevent the pump from running when only the shelves are calling for refrigeration Failure to do so could result in early pump failure these components requires ow all valves close and the p...

Page 21: ...ed rear sill access to the thermostats simply by lifting off the ballast cover from under the rear sill It is important to consult the control setting guidelines shown on pages 2 9 before setting defr...

Page 22: ...n with a soft damp cloth Avoid using harsh or abrasive cleaners as they may dam age the lights Be certain that the luminaires are complete ly dry before re energizing Clean from top to bottom when cle...

Page 23: ...rear of the case 2 By disconnecting the hoses by use of the quick connects 3 By turning off the chiller rack supply to the system in the machine room 4 By opening up the rear lower panel and turning...

Page 24: ...ved screws for reas sembly Fig 18 Coil cover removal Fig 19 Coil cover topside Fig 20 Coil cover underside 3 Carefully without bending the sheet metal cover lift from the back end of panel and rest th...

Page 25: ...load door removal 2 Use a spray bottle lled with an approved mild detergent and warm water 3 Use a clean disposable cloth approved item to thorough ly clean all areas of the case 4 Wipe down doors wit...

Page 26: ...efrigeration off to the case by the above methods put the case in a manual defrost through the Dixell Controller Push the DOWN key for more than 2 seconds and a manual defrost will start on the Dixell...

Page 27: ...rear doors and tracks if applicable Remove the rear doors from the tracks Use a mild glass cleaner and a clean paper towel or cloth and wipe down the doors Spray the doors with sanitizer and allow the...

Page 28: ...for cleaning If the case is not equipped with quick disconnects carefully lift the pans and lean against the front of the case until the case tank is cleaned Remove the pan spanner bars and rear pan s...

Page 29: ...wipe it down with a paper towels or a clean cloth Spray the cutting board with sanitizer and allow it to air dry Spray the rear sill with a mild cleaning solution and wipe it down with paper towels o...

Page 30: ...case Re install the Coolgenix deck pans spanner bars and rear pan support bars back into the case It is essential to insure the spanner bars are set back in place to prevent the pans from warping If y...

Page 31: ...product only extra strength or specialty products may not be suitable Glass Plus standard product only extra strength or specialty products may not be suitable Exceed Multi Surface Glass Cleaner from...

Page 32: ...the part is intended Length of the part if applicable Color of part if painted or color of polymer part Whether part is for left or right hand application Quantity Data tag is located on the left end...

Page 33: ...A1 A4 Wiring Information B1 B4 Dixell Operating Instructions C1 Sporlan Pressure Temperature Chart D1 Parts List APPENDIX...

Page 34: ...ITE TO LIGHT POWER WIRE INFORMATION WIRE INFORMATION BLACK TO BLOCK 4 A 2 BLACK FAN POWER WHITE TO BLOCK 4 E 2 WHITE FAN POWER WIRE INFORMATION WIRE INFORMATION BLACK TO DOME SOLENOID BLACK POWER WHIT...

Page 35: ...ION GREEN TO ISO GREEN TO ISO GROUND BLACK TO BLOCK 2 E 2 BLACK TO LIGHT POWER WHITE TO BLOCK 2 I 2 WHITE TO LIGHT POWER WIRE INFORMATION WIRE INFORMATION BLACK TO BLOCK 3 A 2 BLACK FAN POWER WHITE TO...

Page 36: ...BLUE DRIVER WHITE DRIVER BLACK DOME LIGHT RED DOME LIGHT GRAY TO 5 C GRAY TO 1 E BLUE DRIVER RED DRIVER BLACK DRIVER BLACK DRIVER WHITE DRIVER RED TOP LIGHT RED TOP LIGHT RED SHELF LIGHT RED SHELF LI...

Page 37: ...BLACK SHELF LIGHT RED SHELF LIGHT BLACK DOME LIGHT GRAY SWITCH WHITE POWER FROM 4 E BLACK DRIVER WHITE DRIVER WIRE INFORMATION WIRE INFORMATION BLACK SWITCH BLACK DRIVER WHITE DRIVER WHITE TO 5 I WHIT...

Page 38: ...ORATOR FANS The fan control mode is selected by means of the FnC parameter FnC C_n fans will switch ON and OFF with the compressor and not run during defrost FnC o_n fans will run even if the compress...

Page 39: ...ressor is OFF in case of faulty thermostat probe With COF 0 compressor is always active DISPLAY CF Temperature measurement unit C Celsius F Fahrenheit WARNING When the measurement unit is changed the...

Page 40: ...ill stop as soon as the digital input is de activated 8 4 PRESSURE SWITCH i1F PAL If during the interval time set by did parameter the pressure switch has reached the number of activation of the nPS p...

Page 41: ...n 15 Pr2 COF Compressor OFF time with faulty probe 0 y 255 min 30 Pr2 CF Temperature measurement unit C y F C Pr2 rES Resolution in integer dE dec point dE Pr1 Lod Probe displayed P1 P2 P1 Pr2 rEd2 X...

Page 42: ...29 4 381 8 17 8 3 16 4 51 5 54 3 30 4 388 0 18 7 8 17 0 52 7 55 6 31 4 394 3 19 7 2 17 7 54 0 56 9 32 4 400 7 20 6 7 18 4 55 3 58 3 33 5 407 2 21 6 1 19 1 56 6 59 6 34 6 413 8 22 5 6 19 9 58 0 61 0 3...

Page 43: ...emote Bottom Deck L End Panel Trim M End Panel N Fixed End Glass O End Toekick P Electrical Raceway Q Outside Back R Lower Rear Storage w Doors S Shelf Standard T Adjustable Shelf Bracket U Insulated...

Page 44: ...rned within two weeks after startup 5 If the defective part is not returned to the Manufacturer 6 To service maintenance or wear and tear parts such as lights starters and ballasts MODIFICATIONS TO GE...

Page 45: ...er directly on fan motors or any electrical connections All lighting receptacles must be dried off prior to insertion and re energizing the lighting circuit Please refer to the Use and Maintenance sec...

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