Operation and Maintenance Manual
495B ML TM (S)
11
Last Updated - 08/31/2016
Improper load handling and/or hydraulic pressure loss
can cause load to impact cab guard, resulting in death or
severe injury.
- Do not rely on guard alone for personal protection.
Use safe and proper load handling techniques.
- Do not operate machine with damaged or unsecured
guard or cab.
- Do not repair damaged guard. Replace with factory-
authorized guard.
- Do not modify guard without factory authorization.
- Do not operate before conducting Pre-Start
Maintenance Inspection. Check hydraulic
components for leaks, loose fittings or damage.
High pressure hydraulic fluid can penetrate skin causing
death, gangrene or other severe injury. Seek immediate
medical help to remove fluid.
- Keep hands and body away from areas ejecting
fluid. Use piece of cardboard to check for leaks.
Wear proper hand and eye protection.
- Relieve hydraulic pressure before loosening any
hydraulic connections.
- Tighten all hydraulic connections before applying
hydraulic pressure.
Always maintain 3-point contact with handles and steps
when mounting or dismounting. Never jump on or off
machine. Do not rush. Walk, do not run.
Mechanically connected controls will cause movement of
components at all times - even if pump or engine is not
operating. Always be certain that boom and attachment
are properly supported or resting on firm ground before
stopping engine to minimize chance of
accidental movements of components causing death,
severe injury or property damage.
Grease all boom, cylinder, and turntable bearing/pinion
points daily.
Transparent material such as safety glass must be
replaced when it is cracked or broken, or when vision is
obscured due to scratches.
Loose or overtorqued bolts can cause death, severe
injury, or property damage. Maintain proper bolt torque.
Visually check bolts daily. Check torque every 50 hours.
Remove or secure all personal or maintenance items
such as lunch buckets, chains, shovels, tools, etc., be-
fore moving or operating machine.
Replace any safety decals that are faded, torn, missing,
illegible, or otherwise damaged.
SAFETY SUMMARY CONTINUED...
Make sure that all walking and climbing surfaces of
machine are free of dirt, debris, water, grease, oil, and
snow. Do not leave loose tools or rags on machine.
Replace all non-skid material that is torn, missing or
damaged.
Summary of Contents for 495B SD
Page 3: ...Introduction...
Page 7: ......
Page 16: ...Maintenance...
Page 19: ...Operation and Maintenance Manual 495B ML TM S 19 Last Updated 08 31 2016 SERVICE SCHEDULE...
Page 29: ...Hydraulic...
Page 57: ...Electrical...
Page 58: ...Operation and Maintenance Manual Last Updated 08 31 2016 495B ML TM S 58 ELECTRICAL SCHEMATIC...
Page 78: ...Maintenance...
Page 88: ...Operation and Maintenance Manual Last Updated 08 31 2016 495B ML TM S 88 Structural...
Page 95: ...Trouble Shooting...
