page 18
595 ML CRL (S)
800-00177
Preventive maintenance is really just a simple matter of common sense. If you keep any piece of mechanical
equipment clean and properly lubricated, and promptly replace any worn or damaged parts, you are going to "prevent"
deterioration and promote long life and safe, productive service. The only other requisite to such a program is the
regular scheduling of such maintenance.
Obviously, when you are operating under severe job conditions, such as a dusty job site, in extreme heat or cold, a
long operating day, or extremely heavy loads, the recommended intervals in the schedule should be shortened.
The suggested schedule on the following page is designed to be just a reminder of what should be done. For detailed
instructions on each item, consult the Table of Contents for where each is located in this manual.
AFTER THE FIRST 50 HOURS OF OPERATION OF A NEW MACHINE
A new machine needs a special maintenance procedure after the first 50 hours of operation.
1. Do a complete inspection of the loader. Rectify any problems, replace any damaged parts.
2. Check torque (retorque if necessary):
- Turntable Bearing Mounting Bolts
- Mounting Bolts/Nuts on major machine components (gearboxes, motors, pumps, booms,
attachment, turntable bearing, lower assembly, tires, etc.)
3. Check torque of loader mounting bolts. Retorque if necessary.
4. Change all filter elements.
5. Change hydraulic oil in hydraulic oil reservoir.
6. Change gear fluid in swing motor gearboxes.
Resume the normal maintenance intervals after this. See the Service Schedule for more information.
SPECIAL NEW-MACHINE INSTRUCTIONS
PREVENTIVE MAINTENANCE
WARNING
Instructions are necessary before doing service on loader.
See warnings and instructions both at the beginning and
throughout this manual. After doing service or making repairs
or adjustments always check function of loader.
Safety glasses or goggles are always needed for eye
protection from electric arcs, from shorts or welding, battery
acid, compressed springs, fluids under pressure, and flying
debris or loose material when engines are running or tools are
used. Use eye protection approved for type of welding.
Failure to obey warnings can cause death, severe injury or
property damage.
Summary of Contents for 595ML
Page 3: ...page3 595 ML CRL S 800 00177 Introduction Marker...
Page 16: ...page16 595 ML CRL S 800 00177 Maintenance A PREVENTIVE MAINTENANCE Maintenance...
Page 27: ...page27 595 ML CRL S 800 00177 Maintenance B HYDRAULIC SYSTEM...
Page 33: ...page33 595 ML CRL S 800 00177 HYDRAULIC PRESSURE ADJUSTMENT CONTINUED 558 01699...
Page 44: ...page44 595 ML CRL S 800 00177 Maintenance C ELECTRICAL SYSTEM MAINTENANCE...
Page 67: ...page67 595 ML CRL S 800 00177 Maintenance D POWER UNIT MAINTENANCE...
Page 77: ...page77 595 ML CRL S 800 00177 Structural E STRUCTURAL MAINTENANCE...
Page 84: ...page84 595 ML CRL S 800 00177 Trouble Shooting Marker Marker Marker...
