Barko 595 ML Operator'S Manual Download

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page 39

595ML CRL

800-00050

8 hours

Daily

SERVICE REQUIRED

Fan and Drivebelts

Fan and Drivebelts - Check for looseness
and wear. Tighten or replace as needed.

Operator's Platform

Operator's Platform - Clean area of debris,
tools, rags, water, ice, and snow.

Fuel Tank

Fuel Tank - Check level and fill if necessary.

Engine Crankcase Oil

Engine Crankcase Oil - Check level.

Engine Radiator

Engine Radiator - Check coolant level and
fill if necessary. Inspect exterior for dirt and
debris and clean if necessary.

Hoses, Connections, Cylinders

Hoses, Connections, Cylinders - Inspect for
leaks and damage. Tighten, repair, or
replace parts if necessary.

Pump Drive

Pump Drive - Check fluid level.

Swing Motor Gearbox

Swing Motor Gearbox - Check fluid level.

Engine Air Cleaner

Engine Air Cleaner - Inspect & replace
element,if needed.

Hydraulic Reservoir

Hydraulic Reservoir - check level and quality
of oil.

Hydraulic Oil Reservoir

Hydraulic Oil Reservoir - On new machines
the oil must be changed after the first 50 hours,
and then every 1000 hours after that.

Hydraulic Oil Filter

Hydraulic Oil Filter - On new machines the
filter element should be replaced first at 50
hrs. and then at 400 hrs. thereafter.

Engine Shrouding

Engine Shrouding - Clean and inspect.

SERVICE SCHEDULE

Fittings

Fittings - Lubricate as shown on Lubrication
Points. Use a multi-purpose grease.

Bolts/Nuts

Bolts/Nuts - Visually inspect for wear or
damage.

Control Lever Linkage

Control Lever Linkage - Lubricate.

Bolts/Nuts

Bolts/Nuts - Check for proper
torque every 50 hours. Retorque if necessary.

Battery

Battery - Clean and coat posts with grease.
Check electrolyte level and fill if necessary.
Engine Oil Filter

Engine Oil Filter

Engine Oil Filter - Replace.

Hydraulic Oil Cooler and Radiator

Hydraulic Oil Cooler and Radiator - Clean.

Hydraulic Oil Reservoir Breather

Hydraulic Oil Reservoir Breather - Replace.

Hydraulic Collector

Hydraulic Collector - Check mounting bolts.

Accumulators

Accumulators - Check pressure and maintain
at 1200 PSI.

50 hours

Weekly

100 hours

Monthly

400 hours

2 Months

1000 hours

6 Months

Yearly

Swing Motor Gearbox

Swing Motor Gearbox - On new machines
the fluid should be changed first at 50
hrs. and then every 400 hours thereafter.

Summary of Contents for 595 ML

Page 1: ...BARKO BARKO LOADERS LOADERS LOADERS LOADERS LOADERS OPERATOR S MANUAL OPERATOR S MANUAL OPERATOR S MANUAL OPERATOR S MANUAL OPERATOR S MANUAL 595 ML Crawler 595 ML Crawler 595 ML Crawler 595 ML Crawl...

Page 2: ...Foot Pedal 20 Left Track Travel Foot Pedal 20 Operator s Seat 21 Instrument Panels 22 Fuses Circuit Breakers 22 Instrument Panel wall mounted 22 Digital display 24 Radio Cassette Sony 25 Radio Casset...

Page 3: ...page 3 page 3 page 3 page 3 page 3 595ML CRL 800 00050 Introduction Introduction Introduction Introduction Introduction Marker...

Page 4: ...year A professional operator should also be familiar with the information contained in other applicable sources such as American National Standards SAE OSHA etc ADDITIONALINFORMATION Logging Safety Re...

Page 5: ...ition Key Ignition Key Ignition Key Switch Switch Switch Switch Switch Power On Power On Power On Power On Power On Accessory Accessory Accessory Accessory Accessory Power Off Power Off Power Off Powe...

Page 6: ...damage and will void the damage and will void the damage and will void the warranty warranty warranty warranty warranty The consequences of increasing hydraulic pressure are serious The function of th...

Page 7: ...o BARKO within ten 10 days from the date on which the defect was discovered and any claim submitted within thirty 30 days after repair work is completed BARKO warranty does not cover 1 Defects damage...

Page 8: ...be lowered to When machine is not operating or when leaving cab boom and attachment must be lowered to When machine is not operating or when leaving cab boom and attachment must be lowered to When mac...

Page 9: ...engine before leaving cab If necessary to work engine before leaving cab If necessary to work engine before leaving cab If necessary to work engine before leaving cab If necessary to work engine befor...

Page 10: ...ury could result injury could result WARNING WARNING WARNING WARNING WARNING Older air conditioning equipment may contain R 12 Older air conditioning equipment may contain R 12 Older air conditioning...

Page 11: ...cause Mechanically connected controls will cause Mechanically connected controls will cause Mechanically connected controls will cause Mechanically connected controls will cause movement of component...

Page 12: ...tion or electrical component damage and may result in death or severe injury damage and may result in death or severe injury damage and may result in death or severe injury damage and may result in de...

Page 13: ...ect all electrical wiring and inspect all electrical wiring and inspect all electrical wiring and inspect all electrical wiring and inspect all electrical wiring and connections for damage Keep the co...

Page 14: ...om Stick Boom Stick Boom Grapple Grapple Grapple Grapple Grapple Hanger Hanger Hanger Hanger Hanger Air Cleaner Air Cleaner Air Cleaner Air Cleaner Air Cleaner Hood Hood Hood Hood Hood Exhaust Exhaust...

Page 15: ...page 15 page 15 page 15 page 15 page 15 595ML CRL 800 00050 Operation Operation Operation Operation Operation Marker...

Page 16: ...ing Window Sliding Window Sliding Window Sliding Window Servo Lever Servo Lever Servo Lever Servo Lever Servo Lever lifts entire lifts entire lifts entire lifts entire lifts entire armrest armrest arm...

Page 17: ...own Slasher Saw Down Slasher Saw Up Slasher Saw Up Slasher Saw Up Slasher Saw Up Slasher Saw Up Knives Knives Knives Knives Knives Close Close Close Close Close Knives Knives Knives Knives Knives Open...

Page 18: ...Slasher Saw Up Slasher Saw Up Slasher Saw Up Slasher Saw Up Slasher Saw Up Knives Knives Knives Knives Knives Close Close Close Close Close Knives Knives Knives Knives Knives Open Open Open Open Open...

Page 19: ...crease in the decrease in the decrease engine speed engine speed engine speed engine speed engine speed position position position position position THROTTLE LEVER THROTTLE LEVER THROTTLE LEVER THROTT...

Page 20: ...if the Damage to components will occur if the above procedures are not followed above procedures are not followed above procedures are not followed above procedures are not followed above procedures a...

Page 21: ...rward Armrest Forward and Backward and Backward and Backward and Backward and Backward Adjustment Adjustment Adjustment Adjustment Adjustment Forward and backward Forward and backward Forward and back...

Page 22: ...Meter Hour Meter Hour Meter Indicates hours of operating time 6 6 6 6 6 Monitor Light Test Button Monitor Light Test Button Monitor Light Test Button Monitor Light Test Button Monitor Light Test Butto...

Page 23: ...of four positions Off Low Medium and High 5b 5b 5b 5b 5b On Off Switch Temperature Controller On Off Switch Temperature Controller On Off Switch Temperature Controller On Off Switch Temperature Contro...

Page 24: ...nd then release when main menu appears Menu Selection Menu Selection Menu Selection Menu Selection Menu Selection Items are selected within each menu utilizing the up down arrows on right side of pane...

Page 25: ...turn on system Volume increases as knob is turned to right 4a 4a 4a 4a 4a Fade Balance Knob Fade Balance Knob Fade Balance Knob Fade Balance Knob Fade Balance Knob Turn to balance speaker sound RADIO...

Page 26: ...8 ohms impedance DON T connect the left and right speaker leads to each other or to the same speakers DON T connect the negative speaker leads to each other or the positive leads to each other DON T c...

Page 27: ...ocations Grease Fittings lubricated see Service Schedule and Lubrication Points for daily maintenance Bolts Nuts check for wear or damage Gearboxes Transmissions any leaks proper fluid levels See Serv...

Page 28: ...our machine in Know how to put your machine in Know how to put your machine in Know how to put your machine in a zero energy state for inspection a zero energy state for inspection a zero energy state...

Page 29: ...ge damage damage damage damage SHUT DOWNPROCEDURE SHUT DOWNPROCEDURE SHUT DOWNPROCEDURE SHUT DOWNPROCEDURE SHUT DOWNPROCEDURE 3 Decrease engine RPM to idle Allow machine to cool down by idling for a w...

Page 30: ...ng 5 Close and lock the cab door WARNING WARNING WARNING WARNING WARNING If cab door is not closed and locked it has the potential to slam shut during the If cab door is not closed and locked it has t...

Page 31: ...D TILT PROCEDURES CONTINUED TILT PROCEDURES CONTINUED WARNING WARNING WARNING WARNING WARNING Do not stand under or walk under cab when it Do not stand under or walk under cab when it Do not stand und...

Page 32: ...and hose placement Wire 5 Topping Saw Up Wire 14 Knives Open Wire 13 Knives Close Wire 11 Topping Saw Down Wire 12 Slasher Down Wire 6 Slasher Up Travel Section Plug Delimber Knives Open 1 2 JIC Toppi...

Page 33: ...is maintained Be familiar with size and weight of handled materials Ensure safe operation by inspecting machine as stated in Start up Procedures Start up Procedures Start up Procedures Start up Proced...

Page 34: ...wo or more controls at the same time allows oil flow to each function Always heel load on opposite side of boom from cab to help prevent load from coming into contact with cab at any time Another oper...

Page 35: ...WARNING WARNING Engage Swing Brake and chain boom and Engage Swing Brake and chain boom and Engage Swing Brake and chain boom and Engage Swing Brake and chain boom and Engage Swing Brake and chain bo...

Page 36: ...page 36 page 36 page 36 page 36 page 36 595ML CRL 800 00050 Maintenance Maintenance Maintenance Maintenance Maintenance Marker...

Page 37: ...e to the injury property damage or structural damage to the injury property damage or structural damage to the injury property damage or structural damage to the machine machine machine machine machin...

Page 38: ...n loader See warnings and instructions both at the beginning and warnings and instructions both at the beginning and warnings and instructions both at the beginning and warnings and instructions both...

Page 39: ...es the filter element should be replaced first at 50 hrs and then at 400 hrs thereafter Engine Shrouding Engine Shrouding Engine Shrouding Engine Shrouding Engine Shrouding Clean and inspect SERVICE S...

Page 40: ...REQUIRED SERVICEREQUIRED 8 HRS 8 HRS 8 HRS 8 HRS 8 HRS DAILY DAILY DAILY DAILY DAILY 50 HRS 50 HRS 50 HRS 50 HRS 50 HRS WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY 100 HRS 100 HRS 100 HRS 100 HRS 100 HRS MONTH...

Page 41: ...TO 2 engine oil Swing Motor Gearboxes EP 80 90 gear fluid fill until oil is as high as top of cluster bearings see service manual for more information if lube reservoir is used maintain at half full L...

Page 42: ...2 NLGI NO 2 NLGI NO 2 NLGI NO 2 NLGI NO 2 HYDRAULIC OIL HYDRAULIC OIL HYDRAULIC OIL HYDRAULIC OIL HYDRAULIC OIL The following lists some features to look for in an oil The hydraulic oil for the machin...

Page 43: ...ulic fluid under pressure can penetrate the skin or eyes Diesel fuel or hydraulic fluid under pressure can penetrate the skin or eyes Diesel fuel or hydraulic fluid under pressure can penetrate the sk...

Page 44: ...rque Visually check bolts daily Check torque every 50 hours Maintain proper bolt torque Visually check bolts daily Check torque every 50 hours Maintain proper bolt torque Visually check bolts daily Ch...

Page 45: ...DRY DRY FINE FINE FINE FINE FINE COARSE COARSE COARSE COARSE COARSE FINE FINE FINE FINE FINE COARSE COARSE COARSE COARSE COARSE DIA DIA DIA DIA DIA LUBRICATED LUBRICATED LUBRICATED LUBRICATED LUBRICAT...

Page 46: ...tings on a new machine will void the warranty Altering the settings on a new machine will void the warranty Altering the settings on a new machine will void the warranty Altering the settings on a new...

Page 47: ...Check for and repair any leaks Drain engine oil and fill with heavier weight engine oil Engineoverheats Low coolant level Loose worn or broken fan belt Radiatorplugged Air filter elements plugged Fil...

Page 48: ...il cooler dirty Relief valve improperly adjusted Incorrect hydraulic oil viscosity Excessive load Pump not receiving hydraulic oil Damagedline Any or all of the following Replace dirty filters Clogged...

Page 49: ...lts Clean and tighten battery connections Tighten or replace belts Starter will not work or cranks slowly Loose or corroded connections Wrongengineoil Clean and tighten connections Replace engine oil...

Page 50: ...ice No steering control if applicable Leakage or blockage in hydraulic system Carrier system not operational Repair or replace sources of leaks and blocks Repair or replace as needed Machine steering...

Page 51: ...application on any Barko machine The decals used on application on any Barko machine The decals used on application on any Barko machine The decals used on application on any Barko machine The decals...

Page 52: ...manuals will be shipped by UPS no P O boxes please since manuals will be shipped by UPS Serial Number of Machine Serial Number of Machine Serial Number of Machine Serial Number of Machine Serial Numbe...

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