Barko HARVESTER 240B, Operator'S Manual

Page 1: ...s are available from your BARKO dealer or from BARKO directly Engine attachment and other component information may be limited in this manual See separate manufacturer manual s which accompanies this...

Page 2: ...RVIEW 13 1 MODEL DESCRIPTION 240B 260B 13 3 COMMON SERVICE PARTS 13 10 MACHINE SERVICE 13 12 NEW MACHINE BREAK IN 13 27 OPERATION 13 28 TRANSPORTING 13 39 MACHINE STORAGE 13 40 CH 18 DECALS 18 1 BOOM...

Page 3: ...RAME AY D5 D6 46 2 CH 50 SHROUDING 50 1 SHROUDING OVERVIEW 50 3 GULLWING DOOR 50 6 CH 60 POWER PACKAGE 60 1 CUMMINS TIER 4 DIESEL ENGINE 60 2 CH 70 HYD FUEL RESERVOIR 70 1 RESERVOIR HYD FUEL 70 3 CH 8...

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Page 5: ...USE GENUINE BARKO PARTS 10 3 HYDRAULIC PRESSURE WARNING 10 4 INTRODUCTION 10 5 OTHER RESOURCES 10 6 UNAUTHORIZED PRODUCT CHANGES 10 6 KNOW YOUR BARKO 10 7 SAFETY SUMMARY 10 8 OPERATION ON SLOPED TERR...

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Page 7: ...rming routine maintenance A BARKO Service Manual will have detailed service and maintenance procedures which will assist servicing your BARKO machine or attachment This Operator s Manual must be with...

Page 8: ...e machine and the operator from overloading When overloaded the machine can become stressed to a level where parts fracture causing death severe injury or property damage This is an extremely dangerou...

Page 9: ...ders The port location o center viewed from butt of cylinder Pump and Motor Rotation Determined by viewing from the shaft end 1 Right Hand RH or Left Hand LH Know the following information before orde...

Page 10: ...ety com American National Standards Institute ANSI www ansi org The installation of any unauthorized attachment or changes made of any kind to this BARKO product could a ect the products ability to pe...

Page 11: ...unsafe manner Never use a boom or attachment for a work platform or personnel carrier Serious injury or death may result When machine is not operating or when leaving cab boom or lift arm and attachm...

Page 12: ...ety decals employer work rules and applicable government regulations Are trained and quali ed in safe machine operation and maintenance Consult supervisor to explain any unclear instructions and warni...

Page 13: ...achine to a zero energy state WARNING Mechanically connected controls will cause movement of components at all times EVEN IF PUMP OR ENGINE IS NOT OPERATING Always be certain that boom and attachment...

Page 14: ...ure hydraulic uid can penetrate skin causing death gangrene or other severe injury Seek immediate medical help to remove uid Keep hands and body away from areas ejecting uid Use piece of cardboard to...

Page 15: ...r the drive end of the cutting system but can also originate from the guide bar tip area In either case it poses the same risk of serious injury or death to the machine operator ground personnel and b...

Page 16: ...vered or slash covered terrain can reduce visibility in the path of the tracks or wheels and to the surrounding area the load other vehicles obstacles and people Condition of the machine Machine contr...

Page 17: ...Have a re extinguisher readily available Never ground an arc welder through turntable or boom bearings as arcing may occur causing bearing damage Always connect the welder ground cable to the componen...

Page 18: ...ving any twigs leaves straw rags uid spills or leaks dirt or grime Pay special attention to areas such as the engine engine cooling system exhaust system battery electrical connections brake systems t...

Page 19: ...possible damage Check the safety pin to be intact Make sure the label instructions are clean and legible Check the needle indicator for designated pressure levels The green area is the charged zone Du...

Page 20: ...ts Order Parts Access and download the latest pdf versions of Operators Parts and Service Manuals BARKO Dealer Net is the one stop online source to www barko com dnet Contact BARKO Machine Sales or yo...

Page 21: ...w barko com BARKO DEALER NET continued SERVICE Access the latest Service Advisories and Bulletins Process and track Warranty Claims The screen shots showing BARKO Dealer Net may change over time 06 03...

Page 22: ...nkage LUB Lubricate LWR Lower MAG Magnum MAG Magnum Plus MAINT Maintenance MAN Manual MATL Material MB Male SAE Boss MED Medium MH Material Handler MJ Male JIC ML Material Loader MLCH Mulcher MO Male...

Page 23: ...WHILE SERVICING 13 12 INSPECTION SERVICE SCHEDULE 13 13 LUBRICATION FLUID SPECIFICATIONS 13 17 HYDRAULIC OIL 13 17 GREASE 13 17 GEAR OIL 13 17 FUEL OIL DIESEL FUEL 13 18 ENGINE OIL 13 18 ALTERNATIVE...

Page 24: ...CHINE 13 33 SELECTING A WORK SITE 13 33 MACHINES WITH STABILIZERS 13 33 CONTROL FUNCTIONS 13 35 JOYSTICK CONTROLS 13 36 DANGLE HEAD 13 36 FIXED HEAD FELLER BUNCHER 13 36 FOOT PEDALS 13 37 TURNING DURI...

Page 25: ...14 3 Ground Clearance 29 Engine Cummins QSB6 7 Tier 4 225 hp Main Pump 4 500 psi Fuel Tank 125 gal Hydraulic Tank 120 gal DEF Tank 10 gal Harvesting Head H Specs 240B H Weight w o ATT 45 500 lbs Boom...

Page 26: ...13 4 MODEL DESCRIPTION 240B 260B 54 2 BOOM SWING 12 TAIL SWING 2 1 Load Lift Chart 240B D Dangle Head 2 HARVESTER LOAD LIFT SPECIFICATIONS 06 03 2019 Updated OPERATOR S...

Page 27: ...13 5 MODEL DESCRIPTION 240B 260B 2 2 Load Lift Chart 240B H Harvester Fixed Head 42 4 BOOM SWING 12 TAIL SWING 06 03 2019 Updated OPERATOR S...

Page 28: ...13 6 MODEL DESCRIPTION 240B 260B 54 2 BOOM SWING 12 TAIL SWING 2 3 Load Lift Chart 260B D Dangle Head 06 03 2019 Updated OPERATOR S...

Page 29: ...13 7 MODEL DESCRIPTION 240B 260B 42 4 BOOM SWING 12 TAIL SWING 2 4 Load Lift Chart 260B H Harvester Fixed Head w 5 1 2 Cylinders 06 03 2019 Updated OPERATOR S...

Page 30: ...13 8 MODEL DESCRIPTION 240B 260B 42 4 BOOM SWING 12 TAIL SWING 2 5 Load Lift Chart 260B H Harvester Fixed Head w 6 Cylinders 06 03 2019 Updated OPERATOR S...

Page 31: ...hapter 46 SIDE FRAME L chapter 46 SIDE FRAME R chapter 46 CAB ROPS FOPS OPS chapter 40 LOWER FRAME chapter 46 GULLWING DOOR chapter 50 MAIN BOOM CYLINDER chapters 20 30 STICK BOOM CYLINDER chapters 20...

Page 32: ...ain boom stick cyl rod end tilt cyl butt end main boom pins wrist link wrist link stick boom 5 1 2 main stick cyls 4 1 2 tilt cyl 6 main stick cyls per main stick cyl per tilt cyl SERVICE PARTS 240 26...

Page 33: ...T DF1200 1 3 535 07344 AIR FILTER SECOND ELEM DF1200 1 4 535 20934 PRIMARY FUEL FILTER 1 5 535 20935 SECONDARY FUEL FILTER 1 6 535 04320 OIL FILTER CUMMINS QSB6 7 T3 1 7 535 20943 FILTER DEF SUPPLY MO...

Page 34: ...hine If necessary to work on a lifted boom or attachment securely support the boom and attachment so that they cannot move or fall in any way Do not support the machine on cinder blocks hollow tiles o...

Page 35: ...que of nuts bolts X retorque if necessary steam clean entire machine X or more frequently if necessary inspect hoses tubes ttings and lters for leaks X inspect cylinders for leaks and damage X Air Tan...

Page 36: ...50 hours and every 100 hours thereafter see turntable bearing service section chapter 43 Swing Gearbox s change oil X X change after initial 50 hours and every 500 hours thereafter Turntable Bearing...

Page 37: ...eck torque X check after initial 50 hours Final Drive Gear Oil check level X add fluid if necessary Final Drive Gear Oil change X X X change every 300 1000 hours for conventional oil 1000 2000 hours f...

Page 38: ...change fluid X X change after initial 500 hours and every 1000 hours thereafter Engine perform 1000 hour or 1 year maintenance procedures X X see Section 6 in Cummins manual Engine perform 2 year main...

Page 39: ...to look for in an oil The hydraulic oil for the machine should feature Rust resistant additives to prevent rust formation from moisture condensation Anti foaming agents to break up air bubbles and pr...

Page 40: ...m in an area protected from dust moisture and other contaminants Store drums on sides The Cetane number should be 42 minimum For ambient temperatures above 0 C 32 F a minimum cetane number of 42 is re...

Page 41: ...diesel exhaust emissions from diesel engines The DEF you purchase should meet and display certification for one or more of the following standards American Petroleum Institute API German Institute of...

Page 42: ...lyethylene and polypropylene are recommended If DEF is spilled rinse and clean immediately with water Avoid prolonged contact with skin In case of contact wash with immediately with soap and water If...

Page 43: ...utt chapter 20 30 F Main Cyl Rod chapter 20 30 G Stick Cyl Butt chapter 20 30 3 Engine Compartment J Engine Oil chapter 60 K DEF Fluid chapter 60 L Engine Coolant chapter 60 M Swing Gearbox chapter 43...

Page 44: ...he Cummins Operation and Maintenance Manual for information on items J K and L See Chapter 43 Platform for service information on the Swing Gearbox M 4 Final Drive Gearbox See Chapter 46 Lower Frame f...

Page 45: ...s functions of BARKO Hydraulics LLC unless otherwise noted NUT BOLT GRADES AND IDENTIFICATION UNIFIED THREAD STANDARD UTS ISO METRIC SCREW THREAD ACRONYMS DEFINITIONS UTS Uni ed Thread Standard UNC Un...

Page 46: ...1174 1950 2644 1170 1586 1 1 4 12 1240 1681 745 1010 2012 2728 1207 1636 2750 3728 1650 2237 1 3 8 12 1670 2264 1000 1356 2712 3677 1627 2206 3700 5017 2220 3010 1 1 2 12 2200 2983 1320 1790 3557 482...

Page 47: ...72 47 64 12 1 75 55 75 49 66 79 107 70 95 92 125 81 110 14 2 00 88 119 78 106 126 171 111 150 147 199 130 176 16 2 00 137 186 121 164 196 266 173 235 229 310 202 274 18 2 50 189 256 167 226 270 366 2...

Page 48: ...5 95 129 63 85 14 2 00 155 210 105 142 16 2 00 235 319 160 217 18 2 00 20 2 50 460 624 305 414 22 2 50 625 847 415 563 24 3 00 790 1071 525 712 Dia mm Pitch Class 12 9 Dry Lubricated NOTICE Threads ft...

Page 49: ...ARKO dealer for more information Operate machine at approx 80 of maximum load Follow the steps in Machine Start Up section of this manual Operate machine as described in the Operation section in this...

Page 50: ...hese adjustments while engine is running Go through the full movements of the Joysticks and Foot Pedals Make sure they do not stick or there is no binding If these conditions exist the machine MUST be...

Page 51: ...rting If the WARNING lamp indicating low oil pressure has not gone out or there is no oil pressure indicated on a gauge shut the engine OFF immediately Slowly raise engine RPM to 1 2 throttle Run engi...

Page 52: ...not use starting uids with this engine This engine is equipped with an intake air heater The use of starting uid can cause an explosion re personal injury severe damage to the engine and property dama...

Page 53: ...ailure to do so may allow boom and attachment to move causing injury death or property damage DISENGAGE Servo Controls and or Attachment Arming Switch See Chapter 40 Cab for the switch s or lever s th...

Page 54: ...lost 2 OPERATING PROCEDURES This machine is built to lift loads and is extremely powerful Do not operate carelessly There is potential for personal injury and equipment damage Be concerned about safe...

Page 55: ...cab Another operating technique involves the end of travel of cylinders Gradually return control lever to neutral or center position whenever a cylinder approaches end of travel This will prevent ove...

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Page 57: ...other joystick or joystick handle through the settings within the machine display The current con guration can be displayed at any time on the machine display See the section on display images in Chap...

Page 58: ...Example of Fixed Head Feller Buncher Joystick Controls 1 1 1 Example of Dangle Head Joystick Controls SWING LEFT SWING LEFT LEFT HAND RIGHT HAND MAIN BOOM LOWER STICK BOOM LOWER MAIN BOOM RAISE STICK...

Page 59: ...AL RIGHT FOOT PEDAL RIGHT FOOT PEDAL RIGHT FOOT PEDAL 1 2 Harvester Foot Pedal Controls 1 2 1 Turning During Travel MACHINE TRAVEL FORWARD TURN LEFT apply more downward pressure on right pedal toe REV...

Page 60: ...n weight or jarring of the machine can cause damage and or the machine to become unstable 1 2 2 Spin Turns SPIN TURN RIGHT apply EQUAL downward pressure on left pedal toe AND right pedal heel SPIN TUR...

Page 61: ...ps to prepare your BARKO Harvester for over the road transportation Carefully drive the machine up on the trailer Make certain the trailers in on solid at and secure ground Follow the steps in MACHINE...

Page 62: ...s to keep a thin lm of oil on the cylinder shafts and seals Keep all cylinders in RETRACTED POSITION TURN OFF the Main Electrical Disconnect MED Switch With the MED switch in the o position some model...

Page 63: ...00 18005 Table of Contents CHAPTER 18 BOOM DECALS 18 2 CAB DECALS 18 2 CAB OUTSIDE FRONT 18 2 CAB OUTSIDE DOOR 18 3 CAB INSIDE DOOR 18 3 CAB INSIDE CEILING 18 3 CAB INSIDE FRONT 18 4 CAB CONTROL CONSO...

Page 64: ...ecome damaged over time It is the owner operator s responsibility to ensure this BARKO machine has all decals legible and clearly visible per original factory speci cations Refer to the following page...

Page 65: ...Cab Outside Door Fig 3 1 2 Cab Decals continued Fig 3 Fig 4 Fig 5 1 2 3 Cab Inside Door Fig 4 1 539 01185 WARNING OPEN CAB DOOR IMPROPER MACHINE TRANSPORT UNTRAINED PERSONNEL 1 2 4 Cab Inside Ceiling...

Page 66: ...als continued Fig 6 Fig 7a Fig 7b 1 2 6 Cab Control Console Fig 7a 7b 539 01352 CONTROL POWER 539 01353 LIGHTS 539 01354 HEAD ARMING 539 01355 12V POWER POINT 539 01357 ENGINE DIAGNOSTIC PORT 539 0135...

Page 67: ...INTS 539 01269 CAUTION GULLWING LATCH 1 3 1 Inside Front Access Door Fig 8 1 3 Shrouding Decals Fig 8 Fig 9 Fig 10 1 3 2 Gullwing Door Fig 9 1 2 3 539 01268 BARKO BLACK 12 X 12 539 01266 240B BLACK 53...

Page 68: ...Fig 11 1 4 Power Package Decals Fig 11 Fig 12 Fig 13 1 4 2 Inside Gullwing Door Fig 12 1 2 3 539 01265 WARNING EX HYD PRESSURE CAUTION HYD OIL ONLY 539 00977 HYD OIL LEVEL 539 01271 NOTICE DRAIN WATE...

Page 69: ...m P 800 544 6532 F 800 772 2448 Support barko com OPERATOR ELECTRICAL 22 800 22006 Table of Contents CHAPTER 18 ELECTRICAL PANEL 22 3 POWER CONVERTER 24V TO 12V 22 4 POWER DIST MODULE FUSE BOX 22 5 RT...

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Page 71: ...CAB CONNECTORS Fig 1 The Electrical Panel located on the back outside of the Operator s Cab contains access to electrical controls fuses relays wires and connections responsible for sending control si...

Page 72: ...ernal input side 15A Fuse Fig 3 external input side fuse F1 Fig 4 will blow On the Input Side The input side is protected against over voltage and transients through a Transient Voltage Suppressor In...

Page 73: ...r s Seat FUSES Fig 1 F1 2 AMP RTC FOR MD4 F2 10 AMP BOOM LTS SW DOME LIGHT F3 10 AMP CAB FRONT PLFM LIGHTS F4 10 AMP SIDE REAR LIGHTS F5 2 AMP MD3 RTC F6 20 AMP KEY SW BAT F7 2 AMP E STOP F8 20 AMP 12...

Page 74: ...er access located inside the Gullwing Door above the Gullwing Door Open Close Cylinder Fig 2 FUSES Fig 1 F1 5 AMP IGNITION F2 30 AMP ECM POWER F3 15 AMP DEF LINE HTRS POWER F4 15 AMP DEF SUPPLY MOD HT...

Page 75: ...ALARM F3 10 AMP SEAT HEAT F4 20 AMP VAC VENT F5 10 AMP FRONT AIR KNIFE F6 10 AMP SKY AIR KNIFE F7 10 AMP SEAT AIR F8 15 AMP VAC PUMP F9 10 AMP SPARE 1 F10 10 AMP CNTRL SEAT PWR F11 3 AMP CAN SW POWER...

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Page 77: ...com P 800 544 6532 F 800 772 2448 Support barko com OPERATOR HVAC 26 800 26001 Table of Contents CHAPTER 26 GENERAL HVAC SYSTEM 26 3 AIR CONDITIONING A C SYSTEM 26 3 HVAC SERVICE SCHEDULE 26 4 HVAC S...

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Page 79: ...he direction of refrigerant ow Allow only certi ed personnel to service and maintain the air conditioning system The Clean Air Act of 1992 states that anyone who works on air conditioning systems must...

Page 80: ...2 amps 24 volts Tubes inspect for obvious dents oil stains dirt indicating leakage X Condenser Fins clean away dirt and bugs staighten if necessary X Moisture Indicator check either remote mounted or...

Page 81: ...tmospheric pressure and a mixture of air and R134a exist For this reason do not pressure test air conditioning systems with compressed air UNLESS OTHERWISE NOTED ALWAYS USE R134a REFRIGERANT IN BARKO...

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Page 83: ...G 40 5 IQAN MD4 40 5 RADIO 40 5 HEATER A C CONTROL 40 6 KEY PAD 40 6 LIGHTS 40 6 IQAN MD4 DISPLAY 40 8 START UP SCREEN 40 8 LEFT JOYSTICK CONFIG 40 11 RIGHT JOYSTICK CONFIG 40 13 MAIN DISPLAY SCREEN 4...

Page 84: ...be running for this function to work SEAT HEIGHT LEVER Pull the Seat Height Lever Fig 1 UP to release the seat Raise or lower seat to desired height Push lever DOWN to lock seat in place Fig 1 Fig 2...

Page 85: ...ST HEIGHT ADJUSTMENT KNOBS Loosen both Armrest Height Knobs Fig 4 raise or lower armrests to desired position Tighten knobs to lock armrest ARMREST FORWARD BACK ADJUSTMENT KNOB Loosen Armrest Forward...

Page 86: ...The hatch or window is held in place by two latches 1 RELEASE AND REMOVING THE ESCAPE HATCH OR SUNROOF WINDOW 1 1 Exiting From the Inside 1 2 Removal From the Outside 2 RE INSTALLATION 1 2 3 Be sure l...

Page 87: ...event of an emergency or an issue with the machine that requires an immediate stop of all functions push the stop button Once the switch is pushed down the engine and all functions will shut down When...

Page 88: ...s on a BARKO Harvester HEAD ARMING SWITCH Activates the functions of the cutting attachment It is intended to be an additional safety feature No functions of head will work until this switch is activa...

Page 89: ...ain control of the machine Low speed provides more low end torque pulling power draw bar pull and more control of the machine High Speed provides more speed but makes the machine more di cult to contr...

Page 90: ...information providing feedback to the operator The following pages will show the various screen images of the IQAN MD4 as it relates to these BARKO machines 1 START UP SCREEN Fig 1 Defaults to START...

Page 91: ...to prevent damage to exhaust system Illuminates solid RED Lamp when continued operation could result in damage to the exhaust system Engine Failure Engine Malfunction Lamp Illuminates solid AMBER to i...

Page 92: ...d Displays current X Y AXIS con guration for Left Joystick L JS Axis Fig 4 Left Joystick Fig 6 Displays current BUTTON con guration for Left Joystick Feller Buncher machine con gurations only Right Jo...

Page 93: ...40 11 IQAN MD4 240B 260B continued 2 LEFT JOYSTICK CONFIGURATION SCREEN Fig 8 Fig 8 08 20 2018 Updated OPERATOR S...

Page 94: ...ystick button function Select DONE when nished making changes to the Left Joystick You will be directed back to the START UP screen You will be directed to the R JS FUNCTIONS screen Select RIGHT JOYST...

Page 95: ...40 13 IQAN MD4 240B 260B continued 3 RIGHT JOYSTICK CONFIG SCREEN Fig 13 Fig 13 08 20 2018 Updated OPERATOR S...

Page 96: ...on Change Menu Fig 17 Select DONE when nished making changes to the Left Joystick You will be directed back to the START UP screen Select LEFT JOYSTICK if changes to the Left Joystick are needed You w...

Page 97: ...40 15 IQAN MD4 240B 260B continued NOTICE 4 MAIN DISPLAY SCREEN Fig 18 Fig 18 Pressing the HOME button will bring you to Main Display screen 08 20 2018 Updated OPERATOR S...

Page 98: ...l is above HIGH limit Engine Coolant Temperature Gauge Icon is WHITE when engine coolant temperature is within limits High Engine Coolant Temp text displays on WARNINGS page Icon ashes RED when temp i...

Page 99: ...tton on side console CAN keypad turns ON OFF Creeper mode Icon is WHITE when Creeper Mode is OFF Icon is GREEN when Creeper Mode is ON HI LO Button on side console CAN keypad selects between High Low...

Page 100: ...Control Power OFF ON Icon Head Hot Saw Enable Icon Used to enable the Head for Processor machines and Hot Saw for Feller Buncher machines Icons are only visible for Feller Buncher with Bar Saw con gur...

Page 101: ...System Set Up Engine select Preferences Con guration Valves CAN Switch Operator Select Icon Press Operator icon to change operator Hydraulic System Icon Press Hydraulic System icon to access the Hydr...

Page 102: ...ayed in Imperial or SI See the following steps 1 4 to change units Press the Menu icon from any display screen access the Main Menu screen 1 2 3 Select Preferences from the Adjust Menu Select Imperial...

Page 103: ...tem Screen displays Status of Return Filter OK Return Filter is good CHANGE replace Return Filter Load Sense Pressure for Pump 1 Pump 2 in PSI or BAR System Air Supply Pressure in PSI or BAR Hydraulic...

Page 104: ...40 22 IQAN MD4 240B 260B continued Fig 22 6 1 Service Display Screen Fig 22 Pressing the SERVICE icon brings you to Service Display Screen NOTICE 08 20 2018 Updated OPERATOR S...

Page 105: ...is due 1000 Hour Service Engine Hour Gauge Displays total machine engine hours Cab Interlock Disable button disables the cab bolt and cab door interlocks for Service troubleshooting Cab Interlock Dis...

Page 106: ...verage Fuel Rate over the life of machine in g hr or l hr Trip Fuel Hours for trip period Press RESET FUEL RATE Icon to reset Trip Fuel Rate in g hr or l hr for trip period Press RESET FUEL RATE Icon...

Page 107: ...40 25 IQAN MD4 240B 260B continued NOTICE Fig 24 8 WARNINGS DISPLAY SCREEN Fig 24 Pressing either WARNING icons brings you to Warnings Display Screen 08 20 2018 Updated OPERATOR S...

Page 108: ...Displays NO ACTIVE WARNINGS in GREEN text if there are no warnings Silence Alarm Icon Press SILENCE ALARM icon to silence the audible alarm Machine Information Icon Close Page Icon Press MACHINE INFO...

Page 109: ...you to the Clean x Fan Page 1 Display Page Fig 25 Fan Direction Values Press button to manually initiate the Variable Pitch Cooling Fan reverse sequence Now Purging will be displayed in GREEN when Man...

Page 110: ...n voltage limits between 0 5V 4 75V Displays ERROR when Clean x Fan Hall E ect sensor is between voltage is less than 5V or greater than 4 75V Fan Commands Display Manual Fan Command Manually entered...

Page 111: ...NS icon on the Clean x Fan Page 1 brings you to the Clean x Fan Page 2 9 2 Clean x Fan Page 2 Display Screen Fig 26 Fig 26 Clean x Main Icon Pressing the CLEANFIX MAIN icon sends you back to the Clean...

Page 112: ...Cooling Fan in seconds Default is 20 seconds Displays current Purge Reverse Duration for Variable Pitch Cooling Fan in seconds Default is 20 seconds Purge Forward Duration Solenoid is OFF Solenoid is...

Page 113: ...isplay Press the wrench icon to toggle to ENABLE or DISABLE Manual Fan Command WHITE icon indicates Disable Manual Fan Command Yes Manual Fan Command text WILL NOT be visible on Clean x Fan Page 1 Dis...

Page 114: ...AN MD4 240B 260B continued NOTICE Fig 31 10 MACHINE INFO DISPLAY SCREEN Fig 31 From the Engine Display Screen press the MACHINE INFO icon to access the MACHINE INFORMATION Screen 08 20 2018 Updated OP...

Page 115: ...nse pressure in PSI or BAR optional Air Supply Pressure Displays Air Supply Pressure in PSI or BAR optional Pump 2 Load Sense Displays Pump 2 Load Sense pressure in PSI or BAR optional Optional Pressu...

Page 116: ...s you to screen to manually turn ON OFF Pump 1 Pump 2 and manually override Cooler Bypass This icon is only visible when enabled in Set Up Menu Used mainly for Service personnel and troubleshooting Ma...

Page 117: ...NOTICE Fig 33 11 PUMP1 PUMP2 DISPLAY SCREEN Fig 33 Pressing Pump1 Pump2 on Machine Info Display page brings you to the Pump1 Pump2 page This page is mainly used by Service personnel and for troublesho...

Page 118: ...ates Pump 2 is ON Cooler Bypass Override Press YES button to override Cooler Bypass and send all oil to cooler Indicator will turn GREEN when Cooler Bypass Override is active Menu Icon Home Icon Close...

Page 119: ...40 37 IQAN MD4 240B 260B continued NOTICE Fig 34 12 mVEC MODULE DISPLAY SCREEN Fig 34 Press the mVEC Icon on the Service Display to access the mVEC Module display screen 08 20 2018 Updated OPERATOR S...

Page 120: ...ons inside of mVEC module Components in RED show there is an issue with component Fuse Relay Descriptions Button Pressing this button will take you to mVEC Fuse Relay Description page See Section 13 M...

Page 121: ...mVEC FUSE RELAY DESCRIPTION SCREEN Fig 35 Press the FUSE RELAY DESCRIPTIONS icon on mVEC Module Display page to access the mVEC FUSE RELAY DESCRIPTION screen There are 16 fuses and 8 relays available...

Page 122: ...ing properly Relay Status Menu Icon Home Icon Close Icon Press Menu Icon to enter the Menu system Press Home Icon to enter the Main Display page Press Close Icon to close current page and return to pr...

Page 123: ...c BLUETOOTH Press the Bluetooth button for more than 3 seconds to show the Bluetooth Menu When Bluetooth is enabled press the button to display the Dial Menu or to accept an Incoming Call if a Phone i...

Page 124: ...ble hydraulic functions Remove Cab Bolts Use BARKO 775 70858 CAB BOLT WRENCH to remove the 2 CAB BOLTS Fig 2 Open ACCESS DOOR Fig 2 Turn on Master Disconnect Switch Fig 3 775 70858 1 7 8 CAB BOLT WREN...

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Page 127: ...FORM HARVESTER 43 3 TURNTABLE BEARING 43 4 LUBRICATION 43 4 INSPECTION 43 5 MOUNTING TORQUE SPECS 43 6 HYDRAULIC COLLECTOR 43 7 INSPECTION PERFORMANCE 43 7 SWING DRIVE ASSEMBLY 43 8 GEAR OIL RESERVOIR...

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Page 129: ...Fig 1 for the major components of the Harvester Platform 1 TURNTABLE SWING BEARING 2 HYDRAULIC COLLECTOR 3 POWER UNIT GULLWING DOOR CAB SLIDE BATTERIES FOR 240 260 batteries for 270 located on LH side...

Page 130: ...pay big dividends in long life high performance and trouble free service LUBRICATION Idle equipment should not be neglected Grease dries out and breathing due to temperature changes can cause condensa...

Page 131: ...t is wearing out will begin to show pitting in the contact area of the raceway At this state the bearing is still functionally acceptable since the initial number of pittings is very small and usually...

Page 132: ...s See Fig 1 for the torque sequence Maintain proper bolt torque Visually check bolts daily Check torque every 100 hours Loose or over torqued bolts can cause death severe injury or property damage HAR...

Page 133: ...ttings Be careful not to over tighten to avoid threads stripping Refer to your BARKO Service and Parts manuals for service and parts information Internal oil bypass is generally the result of interna...

Page 134: ...DRAULIC MOTOR Generally the LH SWING DRIVE AY has the SWING BRAKE the RH SWING DRIVE AY has the CROSSOVER RELIEF VALVE Fig 1 CROSSOVER RELIEF GEARBOX GASKET HYD MOTOR HARVESTER SWING DRIVE MOUNTING TO...

Page 135: ...on gear must be used only for what it has been designed If it is put to other uses it could be hazardous for the health and safety of people The reduction gears intended uses are industrial and mobile...

Page 136: ...hine the reduction gear is connected to is o and it is impossible for it to be switched back on accidentally Danger burns do not touch the gear unit during operation and cooling down phase after switc...

Page 137: ...draining Place a tray underneath in which to collect the waste oil and unscrew the ll and drain plugs Position the machine on a level surface Wait a few minutes until all the oil has drained o Repeat...

Page 138: ...Add oil The brake does not completely open Check opening pressure High thermal power Contact BARKO Service Incorrect mounting of motor Check coupling between motor and reduction gear Brake blocked Ch...

Page 139: ...AME LOWER 46 800 46005 Table of Contents CHAPTER 46 SIDE FRAME AY D5 D6 46 2 SERVICE MAINTENANCE 46 2 INSPECTION SERVICE SCHEDULE 46 3 FINAL DRIVE AY 46 4 DRIVE GEARBOX 46 4 HYDRAULIC DRIVE MOTOR 46 5...

Page 140: ...uctures and equipment etc All the components have carefully been coupled Fault free operation and a long operating life can be obtained only if original spare parts are used SERVICE MAINTENANCE INSTRU...

Page 141: ...conventional X X change every 300 1000 operating hours gear oil synthetic X X change every 1000 2000 operating hours wear condition of the springs and the tensioning system X visual front guide wheel...

Page 142: ...necessary ISO VG 150 and ISO VG 220 for normal operating conditions from 10 to 30 C Exclusively use lubricants that meet the viscosity requirements for transmission lubrication For lower operating te...

Page 143: ...at about 6 o clock The oil ller cap 1 should then be on the right or the left hand side of the o clock 3 Fill with oil until the level reaches the lling hole Fit a new washer on the cap and retighten...

Page 144: ...t The tensioner ay 4 is used to correctly adjust the track tension the cylinder is lled with grease THE SPRING UNIT IS PRE LOADED AND HENCE DANGEROUS BREAKAGE OR TAMPERING MAY BE DANGEROUS TO THE OPER...

Page 145: ...te rotation and then repeat the original inspection procedure 3 1 1 Track Tensioning refer to Fig 38 1 Stop the machine after driving in the direction of the idlers 2 Place a straight edge or tight li...

Page 146: ...the brake To release the brakes a pressure between 12 and 50 bar is generally needed Pressure under 12 bar Verify the hydraulic system Ensure there are no cracks on the traction valve and no leaks or...

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Page 149: ...port barko com OPERATOR SHROUDING 50 800 50006 Table of Contents CHAPTER 50 SHROUDING OVERVIEW 50 3 GULLWING FRONT ACCESS DOORS 50 3 FUELING PLATFORM COOLER ACCESS 50 3 TOP ACCESS DOORS 50 4 FRONT ENG...

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Page 151: ...Door Fig 1 The Front Access Door located on the RH side front of the machine is the access for the Master Disconnect Switch on 240 260 models and controls to operate the Gullwing Door and the Cab Slid...

Page 152: ...l tank use a 9 16 wrench to remove bolts Fig 3 Work o the Gullwing Door Platform for these access doors Pull and turn latches to open Upper Engine Access Door Pull and turn latches to open the Diesel...

Page 153: ...rea See Cab Slide section in CH 40 CAB for instructions on operating the Cab Slide Carefully remove panel Fig 5 Removal of the Front Engine Access Panel Use a 9 16 wrench to remove the 5 retaining bol...

Page 154: ...h Fig 2 Once the Gullwing Door is shut lock the latch and close the front access door Fig 1 Operate the Gullwing Door Toggle and hold the Shroud Door switch DOWN to open the Gullwing Door Toggle and h...

Page 155: ...60 800 60005 Table of Contents CHAPTER 60 CUMMINS TIER 4 DIESEL ENGINE 60 2 MAINTENANCE SCHEDULE 60 2 MAINTENANCE PROCEDURES 60 3 CHECKING AND CHANGING OIL 60 3 CHECKING OIL LEVEL 60 3 CHANGING ENGINE...

Page 156: ...on Filter Change Engine Steam Cleaning Clean Maintenance Procedures at 2000 Hours or 2 Years Maintenance Procedures at 4500 Hours or 3 Years Drive Belt Cooling Fan Check Maintenance Procedures at 2000...

Page 157: ...ure the oil level is between MIN and MAX lines on the dip stick Locate the Engine Oil Dip Stick Fig 1 3 1 2 Changing Engine Oil On BARKO 270 Harvesters rotate the turntable 180 to reverse position boo...

Page 158: ...on 5 of your Cummins manual for changing the Fuel Filter 3 3 Checking and Changing Engine Coolant Do not open the ller cap when the engine is warm Steam or hot uid could spray out 1 2 Check condition...

Page 159: ...tubes that are cracked or damaged Tighten loose clamps Located on the Air Filter Housing Locate the Air Cleaner Indicator Fig 8 Open the Gullwing Door to access the engine compartment See Chapter 60...

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Page 161: ...rko com OPERATOR RESERVOIR HYD FUEL 70 800 70006 Table of Contents CHAPTER 70 RESERVOIR HYD FUEL 70 3 HYD OIL RESERVOIR 70 3 FILTERS SERVICE PARTS 70 3 CHECKING HYDRAULIC OIL LEVEL 70 4 FILLING HYDRAU...

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Page 163: ...vesters located on the rear of the machine is a combination of two seperate Hydraulic and Fuel Tanks See Fig 1 1 HYD OIL RESERVOIR Fig 1 1 1 BARKO Filters and other Common Service Parts see BARKO Part...

Page 164: ...nk Press and hold the Switch to activate the Pump Watch the Hyd Oil Sight Level Gauge Fill the Hyd Reservoir until oil level reaches FULL Do not over ll the Hydraulic Reservoir 1 2 Checking Hydraulic...

Page 165: ...hose is threaded onto the valve the drain valve will open and begin draining oil Once Hydraulic Reservoir has drained remove the quick disconnect drain hose clean the drain valve cap and reinstall Di...

Page 166: ...hydraulic line or tank cover When changing return lters care must be taken to make sure that any contaminates dirt forest debris etc around the top of the tank or the lter head do not fall into the ma...

Page 167: ...44 6532 F 800 772 2448 Support barko com OPERATOR OPTIONS 80 800 80005 Table of Contents CHAPTER 80 PROHEAT PRE HEAT SYSTEM 80 2 GENERAL DESCRIPTION 80 2 AUXILIARY SHUT OFF VALVES 80 3 VALVE LOCATIONS...

Page 168: ...he operator s seat NOTICE BARKO Machine Applications for Proheat Systems BARKO P N BARKO Applications 548 04063 240 260 270 The Proheat System provides a pre heat to engines uids for cold weather appl...

Page 169: ...r through heating tubes that are internal in the hydraulic tank In the cold winter months it is advised to leave the heater function valves in the open position This will allow the heater when turned...

Page 170: ...rking rpm s right away after work is complete the air in the lter housing will be pressed out through the lter at high speed The air bubbles within the hydraulic oil that then form will be the same si...

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Page 173: ...th defects or other reproductive harm Always start and operate the engine in a well ventilated area If in an enclosed area vent the exhaust to the outside Do not modify or tamper with the exhaust syst...

Page 174: ...1 Banks Avenue Superior WI 54880 Phone 800 544 6532 715 395 6700 Fax 800 772 2448 715 392 9348 Web www barko com Email Support barko com...