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9

Risk of electric shock. Always disconnect the pump from the power source before handling inspections or repairs.

Symptom

Possible Cause(s)

Corrective Action

Pump will not run

1.   Poor electrical connection, blown fuse, tripped 

 

breaker or other interruption of power; 

 

improper power supply

2.   Motor or switch inoperative (go to manual 
 

operation)

2a. Float movement restricted
2b. Switch will not activate pump or is defective
2c. Defective motor
3.   Insuffi cient liquid level

1.  Check all electrical connections for security. 
 

Have electrician measure current in motor leads, 

 

if current is within ± 20% of locked rotor Amps, 

 

impeller is probably locked. If current is 0, 

 

overload may be tripped. Remove power, allow 

 

pump to cool, then re-check current.

2a. Reposition pump or clean basin as required to 
 

provide adaquate clearance for float

2b. Disconnect level control. Set ohmmeter for a 
 

low rang, such as 100 ohms full scale and 

 

connect to level control leads. Actuate level 

 

control manually and check to see that 

 

ohmmeter shows zero ohms for closed switch 

 

and full scale for open switch. (Float Switch)

2c. Check winding insulation (Megger Test) and 
 

winding resistance. If check is outside of range, 

 

dry and re-check. If still defective, replace per 

 

service instructions.

3.  Make sure liquid level is above the pump
4.  Re-check all sizing calculations to determine 
 

proper pump size.

5.  Check discharge line for restrictions, including 
 

ice if line passes through or into cold areas.

6.  Remove and examine check valve for proper 
 

installation and freedom of operation

7.  Open valve
8.  Check impeller for freedom of operation, 
 

security and condition. Clean impeller cavity 

 

and inlet of any obstruction

9.  Loosen union slightly to allow trapped air to 

 escape. Verify that turn-off level of switch is set 

 

so that the suction is always flooded. Clean vent

 

hole

10. Check rotation. If power supply is three phase, 
 

reverse any two of three power supply leads to 

 

ensure proper impeller rotation

11. Repair fixtures as required to eliminate leakage
12. Check pump temperature limits and fluid
 

temperature

13. Replace portion of discharge pipe with flexible
 

connector or tighten existing piping.

14. Turn to automatic position
15. Check for leaks around basin inlet and outlets

Pump will not turn off 

2a. Float movement restricted
2b. Switch will not activate pump or is defective
4.   Excessive inflow or pump not properly sized for 

application

9.   Pump may be air locked causing pump not to flow
14. H-O-A switch on panel is in "HAND" position

Pump hums but doesn’t run

1.  Incorrect low voltage
8.  Impeller jammed or loose on shaft, or inlet 
 

plugged

Pump delivers insufficient capacity

1.  Incorrect low voltage
4.   Excessive inflow or pump not properly sized for
 

application

5.  Discharge restricted
6.  Check valve partially closed or installed backwards
7.   Shut-off valve closed
8.  Impeller jammed or loose on shaft, or inlet 
 

plugged

9.  Pump may be air locked causing pump not to flow
10. Piping fixtures leaking or discharge before the 
 

nozzle

Pump cycles too frequently or runs periodically 
when f ixtures are not in use

6.  Check valve partially closed or installed backwards
11. Fixtures are leaking
15. Ground water entering basin

Pump shuts of f and turns on independent of
switch, (trips thermal overload protector). 

CAUTION!

Pump may start unexpectedly. 

Disconnect power supply.

1.  Incorrect low voltage
4.   Excessive inflow or pump not properly sized for
 

application

8.  Impeller jammed or loose on shaft, or inlet 
 

plugged

12. Excessive water temperature (internal 
 

protection only)

Pump operates noisily or vibrates excessively

2c. Worn bearings, motor shaft bent
5.  Debris in impeller cavity or broken impeller
10. Pump running backwards
13. Piping attachments to building structure too 
 

loose or rigid

NOTE: 

Barmesa Pumps assumes no responsibility for damage or injury due to disassembly in the field. Disassembly of the pumps or supplied accessories other 

than at Barmesa Pumps or its authorized service centers, automatically voids warranty.

Troubleshooting Chart

barmesa.com

Summary of Contents for BPEV512 Series

Page 1: ...tion Operation Maintenance Manual Submersible Effluent Pumps BPEV512 series 0 5 3450 RPM IMPORTANT Read all instructions in this manual before operating or servicing a pump Last update 07 15 2021 barm...

Page 2: ...rvicing the pump or any accessory items associatedwithornearthepump T h i s p u m p i s n o t i n t e n d e d f o r u s e i n swimming pools or water installations where there is DANGER humancontactwi...

Page 3: ...OW16 3 sealedagainstmoisture UPPERBEARING Ball singlerow oillubricated forradialload LOWERBEARING Ball singlerow oillubricated forradialandaxialloads MOTOR NEMA L single phase permanent split capacito...

Page 4: ...Off mode By adjusting the cord tether the control level can be changed Typical Discharge Pipe Mounted Level Control DISCHARGE VENT INLET GATE VALVE UNION CHECK VALVE Drill dia vent hole to prevent ai...

Page 5: ...circuit relay must be used to reduce the current or the sensor will not work properly TEMPERATURE SENSOR ELECTRICAL RATINGS Volts Continuous Amperes Inrush Amperes 110 120 3 00 30 0 220 240 1 50 15 0...

Page 6: ...e carefully inspected for leaks at the shaft seal cable assembly square ring and pipe plug before refilling with oil To locate the leak perform a pressure test After leak is repaired dispose of old oi...

Page 7: ...hten gland nut to 17 5 ft lbs Impeller V ring and Volute 10 Position v ring into seal plate until seated 11 Clean the threads with thread locking compound cleaner Apply removable Loctite 242 or equiva...

Page 8: ...7 Repair Parts 4BPEV512 For Repair Part Please supply Model Number and Serial as shown on Name Plate and Part Description and Part Number as shown on Parts List barmesa com...

Page 9: ...0 Rotor 1 11 Lower bearing plate 1 HT200 12 Bearing 6203 Z3 1 13 Mechanical seal 1 CC SiC 14 Impeller 1 HT200 15 Hex socket cap screws 1 4 20UNCx28 5 304 16 Casing 1 HT200 17 Handle 1 304 NBR40 18 Hex...

Page 10: ...ower supply leads to ensure proper impeller rotation 11 Repair fixturesasrequiredtoeliminateleakage 12 Check pump temperature limits and fluid temperature 13 Replace portion of discharge pipe with fle...

Page 11: ...10 barmesa com...

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