Barnes EcoTRAN, Station Installation & Operation Manual

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Other brand and product names are trademarks or registered trademarks of their respective holders.
® Barnes is a registered trademark of Crane Pumps & Systems, Inc
©  Crane Pumps & Systems, Inc. 6/05, 7/05, 1/06, 5/06, 7/06, 9/06, 10/06, 2/07   

Alteration Rights Reserved

TABLE OF CONTENTS

SAFETY FIRST ............................................................................................................. 3

USER GUIDE .................................................................................................................4

Step 1. UNPACK INSTRUCTIONS ................................................................................5

PACKAGED PARTS AS RECIEVED ..............................................................................6

Step 2. COMPONENT OVERVIEW ...............................................................................7

Step 3. BEFORE YOU BEGIN .......................................................................................8

SYSTEM INSTALLATION:

Step 4. SETTING THE BASIN - Location Overview .......................................................9 - 10

Step 5. RISER TANK PARTS ASSEMBLY .....................................................................11

Step 6. HOLE DEPTH AND HANDLING BASIN ............................................................12

Step 7. ADAPTER / CONDUIT LAYOUT ........................................................................13

Step 8. BALLASTING REQUIREMENTS .......................................................................15

Step 9. DISCHARGE CONNECTIONS ..........................................................................16

Step 10A & B. INLET LOCATION: Installing Flexible Inlet Flange .................................17

Step 10C. BACKFILLING ...............................................................................................18

Step 11. INSTALLING DIRECT BURIAL CABLE & Mounting alarm box ........................19

Step 12. BACKFILLING  and FINAL GRADING .............................................................20

SYSTEM ELECTRICAL WIRING:

Step 13. WIRING THE STATION TO ELECTRICAL PANEL ..........................................21

Step 14. WIRING THE SERVICE POWER TO THE ELECTRICAL PANEL ...................22

FINALIZING INSTALLATION:

Step 15. INSTALL PUMP HARNESS .............................................................................23

Step 16. INSTALLING THE PUMP & LEVEL CONTROL CORDS .................................23

Step 17. ASSEMBLING THE CORD CONNECTOR ......................................................25

Step 18. RECORDING PUMP NAMEPLATE INFORMATION .......................................25

Step 19. INSTALLING THE PUMP  ................................................................................25

Step 20. INSTALLING THE LEVEL CONTROL ..............................................................26

Step 21. TIDY-UP & STD. VENTED ROCK COVER INSTALLATION ............................27

Step 22. SYSTEM START-UP PRE-CHECKLIST  .........................................................27

Step 23. START-UP CHECK LIST ..................................................................................26

TROUBLE SHOOTING ..................................................................................................28

Appendix 2: POD REMOVAL .........................................................................................29

Appendix 3: WINTERIZATION .......................................................................................29

EXPLODED VIEW DRAWING .......................................................................................30

PARTS LIST ...................................................................................................................31

WARRANTY TERMS ............................................................................................................. 32 - 33

START-UP FORM (Mail in) .................................................................................................... 34 - 35