Barnstead International NANOpure DIamond 1192 Series, Operation Manual

Page 1: ...NANOpure DIamond UF ultrapure water system Operation Manual Series 1192 Model No Voltage D11921 100V 240V LT1192X1 8 27 03...

Page 2: ...ting the Sanitization Timer 26 Setting Volumetric Dispensing 27 Setting Timed Dispensing 28 Performing a System Flush 28 Changing Purity Units 28 Temperature Compensation 29 Installing Float or Pressu...

Page 3: ...and current handling capacity 2 Do not locate the NANOpure DIamond UF di rectly over equipment that requires electrical service Routine maintenance of this unit may involve water spillage and subseque...

Page 4: ...e ventilation 6 Carefully follow manufacturer s safety instructions on labels of chemical containers and material safety data sheets 7 Depressurize system prior to removing the cartridge pack 8 Refer...

Page 5: ...Water resistivity is continuously monitored by a resistivity cell and displayed on a digital display The NANOpure DIamond UF is designed to automatically clean the ultrafilter by flushing water throu...

Page 6: ...emperature Range 4 C 40 C 40 104 F TDS CaCO3 70 ppm Silica 1 ppm Silt 5 SDI Product Water Water Quality Resistivity 18 0 m cm TOC Less than 10 ppb Endotoxin Less than 0 02 Eu ml Flow Rate 1 5 lpm maxi...

Page 7: ...2 Limits for Harmonic Current Emissions EN 61000 3 3 Limits for Voltage Fluctuations and Flicker EN 61326 1 Electrical Equipment for Measurement Control and Laboratory Use Part I General Requirements...

Page 8: ...NANOpure DIamond UF on a bench Sanitization Cartridge CMX25 Wall Bracket Unit BC1190X12 Wall Bracket Remote Display BC1190X10 Ultrafilter FL1192X1 Accessory Parts Bag Includes Feed Water Tube 3 8 O D...

Page 9: ...on as well as fastener type must be considered when mounting this unit The mounting surface and fasteners selected must be capable of supporting a minimum of 150 lbs 68 kg Inadequate support and or fa...

Page 10: ...Secure the ultrafilter with the velcro strap 8 Connect tubing with luer fitting to the top side port 9 Close and latch right side door and front right side door INSTALLATION Ultrafilter Installation...

Page 11: ...es for this unit include a float switch low pressure switch N I S T Traceable Calibration Module remote dispenser and printer Installation proce dures for these accessories are explained in later sect...

Page 12: ...wall bracket slots 7 Push the locking slides on each side of the wall bracket in as far as they will go 8 Replace the locking screws 12 INSTALLATION Note Please refer to the General Specifications se...

Page 13: ...ght of the unit Remove the protective black cover and store it for future use if the control panel is returned to the top cover 6 Locate the 10 ft 3 1 m 25 pin M F cable included with the unit attach...

Page 14: ...er used is sent to drain through this connection To install 1 Locate the drain water tubing This is the 1 4 64 cm O D tubing that is approximately 6 ft 1 9 cm long The atmospheric drain fitting is loc...

Page 15: ...ctrical Connections The NANOpure DIamond comes with two power cords 120 V and 240 V Each power cord is supplied with a set 2 of fuses attached to each cord The NANOpure DIamond is not shipped with fus...

Page 16: ...ou of the system status as follows LED is not illuminated System is OFF or in Idle mode Solid Green LED System is recirculating and operating normally Blinking Green LED System is in Standby mode Red...

Page 17: ...the User Settings section of this manual for information UP and DOWN arrows allow you to scroll between menu options items and values BACK allows you to return to the previous menu option item Please...

Page 18: ...r Cartridge Pack Installation 1 Open front left side door Turn the cartridge pack so the caps are facing you Remove the caps 2 Verify that each of the four posts on the car tridge pack has an o ring 3...

Page 19: ...sition 7 The system greeting will display the type of unit you own This greeting is UV UF 8 The system electronics will initialize and check its calibration All units have been factory cali brated If...

Page 20: ...the right side of the cartridge pack manifold by turning counterclockwise 8 Remove syringe luer cap and attach syringe to the system luer fitting 9 Slowly inject solution into system and remove syrin...

Page 21: ...dis penser arm manifold Gently turn it clockwise until it is fully seated 18 Remove the protective cap from the filter bell Turn the dispense knob to the left or right and flush 1 2 liters of water t...

Page 22: ...y set to OFF This feature is accessible only from the normal recirculating mode when the display is showing purity 1 Place a container under the dispenser 2 Press DISPENSE Water will start dispensing...

Page 23: ...BACK until you return to the Idle mode Setting the Displayed Language 1 From the Idle mode when display reads NANOpure DIamond Idle xx xx xx xx xx xx press the BACK switch until the dis play reads LA...

Page 24: ...When prompted with Set Time press the UP or DOWN arrow to choose Yes then press ENTER This is to set the time of day 10 Press the UP or DOWN arrow until you reach the desired hour value Press ENTER 1...

Page 25: ...Menu 7 Press ENTER 8 Proceed through the options by pressing ENTER until Set Cell Constant is displayed 9 Press the UP or DOWN arrow to select Yes 10 Press ENTER 11 Note that the digits are entered f...

Page 26: ...The lamp is on 10 minutes out of every four hours Press START STOP to return to the recirculating mode Selecting the Set Point The NANOpure DIamond UF electronics include a user programmable set point...

Page 27: ...en the display reads NANOpure DIamond Idle xx xx xx xx xx xx press the UP or DOWN arrow until the display reads Reset Timers 2 Press ENTER Display will read Reset UV Timer NO 3 Press ENTER 4 Display w...

Page 28: ...lue Press ENTER UP arrow 0 25 up to 1 L then 5 L then incremental by 5 L DOWN arrow Decrement by 1 L until 1 L then by 0 25 L Maximum 60 L Minimum 0 25 L Note Volumetric dispensing is based upon total...

Page 29: ...ime Setting xx Minutes 5 Press the UP or DOWN arrows to set the desired time value Press ENTER UP arrow 1 up to 5 min then increments by 5 minutes DOWN arrow Decrement by 1 minute Maximum 40 minutes M...

Page 30: ...the display is showing purity press the Up or DOWN arrow until the display reads Temperature Compensation Press ENTER 2 Press the UP or DOWN arrow to select OFF or ON Press ENTER 3 Press BACK to retur...

Page 31: ...tallation instructions included with the float switch for installation into a tank 3 If using the D2706 low pressure switch install the PVC tee supplied with D2706 in the incoming water line Screw the...

Page 32: ...N I S T calibration module to the connection point J2 To Outlet Cell on the calibration board PC1190X2 5 Close and latch door 6 Reconnect the power cord and turn the unit on by depressing the main pow...

Page 33: ...switch to the OFF O position Unplug the unit 13 Remove the calibration module and reconnect the cell 14 Reattach the cover plate and close and latch the door 15 Reconnect the power cord Calibration is...

Page 34: ...g the normal Recirculation mode date time purity and temperature readings will be sent to the computer once per minute 7 Run your Microsoft Windows program Open Hyperterminal located in the accessorie...

Page 35: ...he NANOpure DIamond RS 232 port to COM2 port or COM1 port on back of computer 2 From the Idle display press the UP or DOWN arrow until the display reads Advanced Menu 3 Press ENTER 4 From the Printer...

Page 36: ...very minute Connecting and Starting the Printer 1 Make sure the printer and NANOpure DIamond are turned OFF 2 Connect the NANOpure DIamond to the printer via the RS232 port Use the tan printer cable i...

Page 37: ...ck ON If the printer still will not print unplug it and refer servicing to qualified personnel Installing the Paper Roll When the red PAPER OUT light illuminates it is time to replace the paper roll R...

Page 38: ...mmended handling procedure This may be done in an ultrasonic cleaner or with a soft brush 6 Thoroughly rinse the cell in deionized or distilled water following the detergent or acid cleaning 7 After c...

Page 39: ...tion port Close door 11 Press the UP or DOWN arrow to select YES and then press ENTER Display will now read Reconnected Water NO 12 Attach feed water supply removed in step 4 13 Press the UP or DOWN a...

Page 40: ...prior to removing a cartridge pack or an ultrafilter The unit needs to be plugged in and operat ing to correctly perform this depressurization step 1 IMPORTANT Disconnect inlet water from the left ba...

Page 41: ...CMX25 This is used to effect a complete sanitization 1 Remove the feed water line by depressing the stainless steel thumb pad 2 Depressurize the system according to System Depressurization under the...

Page 42: ...it from the power supply 3 Open the front right side door and right side door 4 Separate the velcro strap from the ultrafilter 5 Simultaneously push and hold the collet using the tool supplied with th...

Page 43: ...tting out of the connector See photo 9 Install new ultrafilter according to Ultrafilter Installation in the Installation section of this manual 10 Sanitize the NANOpure DIamond UF according to the Sys...

Page 44: ...and replace with fuses of the same type and rating See Replacement Parts 4 Replace fuse drawer 5 Reattach the power cord 6 Operate normally Shutdown If the NANOpure DIamond UF is to be shut down for...

Page 45: ...not run feed water line pressure switch plug or pressure switch cord to the or jumper plug not connected to receptacle located on the upper left pump interlock hand section of the NANOpure DIamond Ins...

Page 46: ...the right door Incorrect N I S T calibration offset If you have a N I S T module perform a N I S T calibration If you do not have a N I S T module perform the calibration function WITHOUT the calibrat...

Page 47: ...nnect inlet water and from post each of the 4 posts depressurize system Next disconnect must contain an o ring the manifold and verify replace missing o ring Reinstall cartridge pack as indicated in C...

Page 48: ...ntative for additional information on the expendables kit Recommended Description Catalog No Quantity DIamond Kit Organic Free R O Distilled Feed D50280 1 DIamond Kit Organic Free Deionized Feed D5028...

Page 49: ...190X1 1 Resistivity Cell E896X4 1 Power Supply PC Board TNX116 1 Calibration PC Board PC1190X2 1 Resistivity Meter PC Board PC896X2 1 Check Valve PMX214 1 Flow Sensor ME1190X1 1 Flush Solenoid RY1190X...

Page 50: ...lish Advanced menu Diagnostics menu Air Purge Purity display up or down keys pressed Change Units System flush Auto Dispense Menu Temperature Compensation dispense key pressed enter key pressed C back...

Page 51: ...W1190X1 TNX116 TNX116 TNX116 PU1190X1 PU1190X1 PU1190X1 PC896X2 PC896X2 PC896X2 PC1190X2 PC1190X2 PC1190X2 PC1190X1 PC1190X1 PC1190X1 LMX13 ME1190X1 ME1190X1 ME1190X1 WH9 CAL METER HARNESS WM896X2 WM1...

Page 52: ...tional dealer from whom you purchased this unit or can be obtained promptly from the factory When service or replacement parts are needed we ask that you check first with your dealer If the dealer can...

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Page 56: ...e ii misuse including use inconsistent with written operating instructions for the product mishan dling contamination overheating modification or alteration of the product by any customer or third par...