Barnstead E-pure, Operation Manual

Page 1: ...______________________ Barnstead Barnstead Thermolyne Corporation BARNSTEAD E pure OPERATION MANUAL AND PARTS LIST SERIES 582 3 Module E pure 4 Module E pure D4631 120 VAC D4641 120 VAC D4632 240 VAC D4642 240 VAC D4633 100 VAC D4643 100 VAC ...

Page 2: ...nector Installation 8 Figure A Typical Polypropylene Tubing Connector Installation 9 Operation 9 Initial Operation 9 Figure B Cannister Locking Pin Positioning 9 Filling Procedure 11 Normal Operation 11 Resistivity Meter 11 Maintenance 12 Cartridge Replacement 12 E pure Final Filter Replacement 12 Fuse Replacement 12 System Sanitization 13 Resistivity Cell Cleaning 14 Shutdown 14 Trouble Shooting ...

Page 3: ...trical service according to local and national electrical codes Failure to properly connect may create a fire or shock hazard 3 Do not mount E pure directly over equipment that requires electrical service Routine maintenance of this unit may involve water spillage and subsequent electrical shock hazard if improperly located 4 For continued protection against possible hazard replace fuses with same...

Page 4: ...Hz 1 3 lpm 1 E pure will produce Type I water using pretreated water RO DI Distilled or high quality tap water provided feedwater suitability is qualified by laboratory analysis and recommended faucet flowrate is maintained 2 Flowrates are dependent on operating conditions and filter usage Flowrates will also depend on filter compaction Overall Installed Dimensions 3 module Width 30 762 mm Depth 7...

Page 5: ...ncy Nominal 100 VAC 50 60 Hz 85 110 VAC 47 63 Hz 1 phase 115 VAC 50 60 Hz 98 127 VAC 47 63 Hz 1 phase 230 VAC 50 60 Hz 196 253 VAC 47 63 Hz 1 phase Protection 100 VAC service 3 ampere slow blow fuse 115 VAC service 3 ampere slow blow fuse 230 VAC service 2 ampere slow blow fuse Resistivity Measurement Range 0 01 18 3 megohm cm temperature compensated to 25 C 77 F Accuracy 3 FS Cell 0 1 constant ...

Page 6: ...nit is typically used with water pretreated by reverse osmosis distillation or deionization If you plan to use a tap water feed for your E pure Barnstead encourages the use of our water analysis service to verify feedwater suitability A sample collection kit may be obtained by contacting Barnstead Thermolyne or your preferred laboratory supply dealer The E pure requires expendable pretreatment and...

Page 7: ...condition and construction as well as fastener type must be considered when mounting this unit The mounting surface and fasteners selected must be capable of supporting a minimum of 145 pounds Inadequate support and or fastener may result in damage to mounting surface and or equipment If you are unsure of mounting surface composition condition and construction or correct fasteners consult your bui...

Page 8: ...adapter will create damage and subsequent leakage NOTE It is recommended that the customer supply a feedwater shut off valve to interrupt water to the unit when cartridge replacement is necessary G Secure tubing to E pure feedwater connection See tubing connector installation Figure A Tubing Connector Installation A Completely disassemble the fitting Refer to Figure A to familiarize yourself with ...

Page 9: ...the D0835 and D0836 Pretreatment Cartridge be rinsed to remove any fine particles Install only the Pretreatment Cartridge in the first canister and run water to drain for ten minutes Install the cartridges as follows Refer to TABLE 2 for correct left to right cartridge sequence A Remove the protective plastic bag from the cartridges B Install D0835 or D0836 pretreatment cartridge into canister 1 E...

Page 10: ...Valve I Remove the empty canisters drain the water and install the remaining cartridges per Table 2 NOTE The correct sequence of cartridges is important in producing the desired quality of water J Open inlet valve and turn power ON and run the first ten liters of water to drain Table 2 Correct Cartridge Sequence left to right 3 Module Type 1 Cat No D 5 0 2 9 3 Module ORGANICfree Cat No D 5 0 2 2 1...

Page 11: ...ing CAUTION Do not tighten filter with a wrench Tight connections can be made by hand H Allow the pump to recirculate water before withdrawing any water from the unit During this recirculation the digital display will register a gradual improvement of water quality indicating that the ion exchange cartridges are functioning properly After desired resistivity is reached open the drawoff valve and d...

Page 12: ...rking days when there is an unacceptable high bacteria passage or when flow decreases to less than 1 liter per minute To replace the final filter follow instructions on page 11 Step G Always run at least 2 liters 1 2 gallon of deionized water through a new filter after installation Fuse Replacement WARNING Disconnect from power supply WARNING For continued protection against possible hazard replac...

Page 13: ...lter from the unit Do not attempt to sanitize final filter with chemical solutions H If an external pressure switch or pump protector is used disconnect from the receptacle on the left side of the pump housing and install the jumper plug provided I Disconnect the feedwater line at the source Connect feedwater line into disinfectant solution container J Connect power to the unit and start the pump ...

Page 14: ...l in a mild detergent solution and or a 10 inorganic acid solution follow manufacturers recommended handling procedure This may be done in an ultrasonic cleaner or with a soft brush The cell must be thoroughly rinsed in deionized or distilled water following the detergent or acid cleaning F After cleaning install the cell in the E pure system Remove old Teflon tape from drawoff block and cell thre...

Page 15: ...itch is installed in the feedwater line the pump will not start until the line pressure rises to 0 35 kg cm2 5 psi Open the feedwater line shutoff valve or fill the feedwater reservoir If no pump protector is used make sure a jumper plug is installed Recirculated water will not rinse up to desired purity level Exhausted cartridges Replace all the cartridges as indicated under Cartridge Replacement...

Page 16: ...eristics If a Barnstead ROpure is the feedwater source check that the membrane is functioning properly If a Barnstead Still is the feedwater source ensure that the distillate temperature to the E pure does not exceed 49 C 120 F If tap water is the feedwater source check the quality of the water In some cases the quality of the water will change with the seasons Changing the source city water to we...

Page 17: ...apter 03039 3 Plug FS550X1 4 Nipple PM550X2 5 Pump 100 VAC 120 VAC PU582X1A 240 VAC PU582X2A 6 Fuse 100 VAC 120 VAC FZX15 2 Required Fuse 240 VAC 04420 2 Required 7 Fuse holder FZX26 8 Switch ON OFF SWX84 9 Pump interlock 04247 10 Elbow 05766 11 Pressure regulator 02280 Figure C Exploded View Pump ...

Page 18: ...18 Figure D Exploded View E pure ...

Page 19: ...tridge seal GSX27 5 Valve 02273 6 Elbow 05766 7 Block BK582X2 8 Nipple PM582X1 9 Adapter BR550X2 10 Head BK550X2 11 Fastener pins FP550X1 12 Connector head to head BR550X4 13 O ring head to head 06440 14 Meter D2770 15 Pump cabinet 120vac CS582x1B 100vac CS582X3A 240vac CS582X2A 16 Dress face 3 holder DL582X2 4 holder DL582X1A 17 Wall bracket 3 holder BC582X6A 4 holder BC582X7A 18 Hose nipple 0593...

Page 20: ...t or provides information on life expectancy from which the USER may calculate a replacement interval compatible with your usage pattern The replacement of consumable parts is discussed in the Maintenance Section of this manual to assist the USER in accomplishing your own service Consumables may be ordered separately and in some cases as an Expendables Kit Check with your Barnstead Thermolyne repr...

Page 21: ... BR550X2 1 1 Valve 02273 1 1 Check Valve 02214 1 1 Safety Stock Safety Stock For critical applications where performance with MINIMUM downtime is required Barnstead Thermolyne recommends that the USER maintain a local stock of those parts listed under General Maintenance and Safety Stock In the event of component failure this stock can be drawn upon by USER or Barnstead Thermolyne technicians ther...

Page 22: ...nly to defects in original parts or components and does not apply to claims or alleged product failures resulting from unauthorized repairs misuse accidents or lack of proper maintenance failure to follow Barnstead Thermolyne s instructions for use or from ordinary wear and tear Warranty service may be obtained by returning any defective product to an authorized Barnstead Thermolyne dealer or to B...