Barnstead F46110CM, Operation Manual And Parts List

Page 1: ...M 8 Segment F46110CM 33 F46230CM 33 8 Segment F46118CM F46238CM 8 Segment F46120CM F46240CM 4 Program F46120CM 33 F46240CM 33 4 Program F46128CM F46248CM 4 Program F46120CM 75 F46240CM 75 20 Program F...

Page 2: ...ler as a Single Setpoint Controller 21 Programming the Controller 21 Creating a New Program or Editing an Existing Program 21 Holdback 22 Setting Ramp Units 23 Setting Dwell Units 23 Setting the Numbe...

Page 3: ...r nace specifications electrical source and grounding code requirements 2 Always be disconnected from the electrical supply prior to maintenance and servicing To avoid personal injury 1 Do not stand d...

Page 4: ...carcinogenic Group 2B and crystalline silica as carcinogenic to humans Group 1 The insulating materials can be located in the door the hearth collar in the chamber of the product or under the hot plat...

Page 5: ...g is not detrimental to the operation of the furnace A precious metal type B thermocouple senses the tempera ture in the chamber and transmits this information to the temperature control in millivolts...

Page 6: ...any type end ramp by rate ramp by time to target dwell or step 2 The 4 program controller enables four 16 seg ment programs with 16 segments of any type end ramp by rate ramp by time to target dwell s...

Page 7: ...file for Programmable Models Other Profiles May Be Formed Programmable Automatic Control Output 1 AUTO MAN Button PAGE Button SCROLL Button DOWN ARROW Button UP ARROW Button RUN HOLD Button Lower Disp...

Page 8: ...4 40 12 Watts 9600 8320 9600 8320 9600 8320 2500 2500 2500 2500 2500 2500 Phase 1 1 1 1 1 1 Temp Range Cont 1700 C 1700 C 1700 C 1700 C 1700 C 1700 C Controller 8 Segment 8 Segment 4 Program 4 Progra...

Page 9: ...24 Watts 9600 8320 9600 8320 9600 8320 5000 5000 5000 5000 5000 5000 Phase 1 1 1 1 1 1 Temp Range Cont 1700 C 1700 C 1700 C 1700 C 1700 C 1700 C Controller 8 Segment 8 Segment 4 Program 4 Program 20 P...

Page 10: ...duct conforms with the technical requirements of the following standards EMC EN 50081 1 EN 50082 1 EN 61326 Safety EN 61010 1 EN 61010 2 010 per the provisions of the Electromagnetic Compatibility Dir...

Page 11: ...pen the furnace door and remove packing material from inside the furnace chamber Vacuum the chamber prior to use to remove the insulation dust due to shipment A hearth plate is supplied with the furna...

Page 12: ...connect ed as described Be sure to observe local wiring codes in connecting Initial Heatup Procedure The elements may bend slightly sideways due to electro magnetic forces generated between the elemen...

Page 13: ...n 2 Do not operate or clean furnace without proper eye protection 3 Do not use in the presence of flammable or combustible materials fire or explosion may result This device contains components which...

Page 14: ...r temperature protection and appropriate output switching devices to control the fur nace The digital readout continuously displays chamber upper display and setpoint lower display temperatures unless...

Page 15: ...e the PAGE button until you reach the desired pa rameter To scroll through the desired parameter press and release the SCROLL button within the main list press and release the SCROLL button To quickly...

Page 16: ...Starts a program when pressed once RUN light illuminates Holds a program when pressed again HOLD light illuminates Cancels hold and continues running when pressed again HOLD light is off and RUN ligh...

Page 17: ...am models StAt Displays the program status OFF run running active program hoLd program on hold HbAc waiting for process to catch up End program completed in the lower display The controller will defau...

Page 18: ...DOWN ARROW to select the hold back value in display units rmP U Press the UP or DOWN ARROW to toggle between ramp units SEc min or Hour Controller will default to SEc dwL U Press the UP or DOWN ARROW...

Page 19: ...led this parameter sets the PV process value below which Pid1 proportional band integral time derivative time is active and above which Pid2 is active Pb Proportional band in display units SEt 1 ti In...

Page 20: ...nsor break check that sensor is connected correctly L br Check that the heating circuits are working properly Ld F Load Failure indication of either an open or short solid sate relay a blown fuse miss...

Page 21: ...rogramming A program is stored as a series of ramp and dwell segments and can be run once repeated a set number of times or run continuously To create a customized program using the controller paramet...

Page 22: ...y from the setpoint before the holdback takes effect The program will resume when the error comes within the holdback value Holdback Type The holdback type is set when creating a new program Any of th...

Page 23: ...oint in a specif ic amount of time See Setting the Segment Type for an explanation on hoe to set a ramp segment 1 Press the PAGE button until you reach the pro gram list ProG LiSt 2 Press the SCROLL b...

Page 24: ...3 Press the UP or DOWN button to select the segment number Setting the Segment Type There are five segment types Proceed with the following steps according to the type of segment you have select ed r...

Page 25: ...me 1 Press the PAGE button until you reach the pro gram list ProG LiSt 2 Press the SCROLL button until display reads tYPE 3 Press the UP or DOWN button until display reads rmP t 4 Press the SCROLL but...

Page 26: ...P or DOWN button until the display reads StEP 4 Press the SCROLL button until display reads tGt 5 Press the UP or DOWN button to set a target setpoint cALL Running Multiple Programs To call a program...

Page 27: ...Press the UP or DOWN button until display reads End 4 Press the SCROLL button until display reads End t 5 Press the UP or DOWN button to toggle between dwEll an indefinite dwell S OP End Segment Outp...

Page 28: ...point temperature when external disturbances cause deviations from the setpoint Gain Scheduling Gain scheduling is the automatic transfer of control between to sets of PID values The 2408 controller d...

Page 29: ...transfer point G SP the cal culated values will automatically be inserted into the PID1 set and if the process value is above G SP the calculated values will automatically be inserted into the PID2 se...

Page 30: ...possible Adaptive tuning should be used when the characteristics of a process change due to load or setpoint changes or in a process that can not handle the oscillation caused by a one shot tune To t...

Page 31: ...er a separate hearth plate should be used when possible In general space should be left on all sides of a load or on all sides of individual components of a load so that heat can penetrate through the...

Page 32: ...ay be a risk of exposure to respirable dust or fibers when repairing or maintaining the insulating materials or when otherwise disturbing them in a manner which causes release of dust or fibers By usi...

Page 33: ...possible that its calibration can drift particularly when operated near the upper temperature limit and especially in the presence of contaminants It is a good idea to inspect it at regular intervals...

Page 34: ...ermocouple Replace thermocouple Slow heatup Operating 240V furnace Increase voltage to on 208V supply proper level Furnace chamber overloaded Lighten load Building or laboratory Fuses or breakers not...

Page 35: ...fibers when repairing or maintaining the insulating materials or when other wise disturbing them in a manner which causes release of dust or fibers By using proper handling pro cedures and protective...

Page 36: ...nt insulation tail into the slot DO NOT FORCE even slight pressure can fracture the heating element 8 When the element ceramic holder is nearly seated against the main insulation check the top of the...

Page 37: ...Loosen connection block screws holding thermocouple noting which side of block the side of the thermocouple with the colored bead is connected to 5 Remove thermocouple 6 Install new thermocouple with...

Page 38: ...ROLLER CURRENT CIRCUIT BREAKER FAN FAN CONTACTOR MECHANICAL TRANSFORMER THERMOCOUPLE INDICATOR LAMP HEATING ELEMENT DOOR SWITCH FL1 EMI LINE FILTER SWX163 EL461X1 PLX90 TCX5 TNX79 RYX62 FAX7 FAX7 SWX5...

Page 39: ...ATURE CONTROLLER CURRENT CIRCUIT BREAKER FAN FAN FAN CONTACTOR MECHANICAL TRANSFORMER THERMOCOUPLE INDICATOR LAMP HEATING ELEMENT DOOR SWITCH CAX105 CN71X65 CN71X68 SWX54 FAX7 FAX7 FAX7 RYX62 TNX80 TC...

Page 40: ...CEX135 16 req d Element connector cable 4 lg CE461X1 4 req d CE461X1 6 req d Element connector cable 10 Ig CE461X3 Element connector cable 14 lg CE462X1 Element connector cable 19 lg CE462X2 Element I...

Page 41: ...his unit or can be obtained promptly from the factory When service or replacement parts are needed we ask that you check first with your dealer If the dealer cannot handle your request then contact ou...

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Page 44: ...ta tive ii misuse including use inconsistent with written operating instructions for the product mishandling con tamination overheating modification or alteration of the product by any customer or thi...