Baroness GM1700, Owner'S Operating Manual

Page 1: ...Mid Mount Rotary Mower Owner s Operating Manual Serial No GM1700 21202 Required reading Read this manual before using the machine Original Instructions Ver 1 6...

Page 2: ...rator should contact local fire agencies for laws or regulations relating to fire prevention requirements It is a violation of California Public Resource Code Section 4442 or 4443 to use or operate th...

Page 3: ...e product safely and take advantage of its best performance For details on the handling adjustment and inspection of the attachments refer to the Owner s Operating Manual for the attachments Keeping t...

Page 4: ...Co Ltd Warning Symbols This manual uses the following warning symbols for handling precautions that are important for your safety 696cq5 001 Warning symbol This symbol indicates the articles regarding...

Page 5: ...to thoroughly understand the contents for safe and correct operation Baroness Owner s Operating Manual The Engine s Owner s Manual The Battery s Owner s Manual Purpose This product is intended for cut...

Page 6: ...GM1700 Introduction...

Page 7: ...Page 3 8 Handling Instructions Page 4 1 Pre installation Adjustments Page 4 2 Inspections Page 4 2 Tightening Torques Page 4 11 Adjustment before Work Page 4 15 Procedure to Start Stop Engine Page 4...

Page 8: ...GM1700 Contents...

Page 9: ...Safe Operating Practices Page 1 2 Training Page 1 2 Preparation Page 1 2 Operation Page 1 3 Maintenance Page 1 4 Storage Page 1 5 Safety GM1700 Safety Page 1 1...

Page 10: ...especially slopes Incorrect hitching and load distribution 1 2 3 1 2 Never allow children or people unfamiliar with these instructions to use or service the machine Local regulations may restrict the...

Page 11: ...at excessive speed may increase the hazard of personal injury 2 3 4 5 6 7 8 9 10 11 1 2 3 4 Never operate the machine with damaged guards shields or without safety protective devices in place Be sure...

Page 12: ...engine and fasten the machine to the truck with a rope or other suitable restraining device that has sufficient strength When using a running board select one with sufficient strength length and widt...

Page 13: ...servicing them Only replace rotary knives Never straighten or weld them On multi rotary knife machines take care as rotating one rotary knife can cause other rotary knives to rotate Check the grass ca...

Page 14: ...GM1700 Safety Page 1 6 Safe Operating Practices...

Page 15: ...Recycle and Waste Disposal Page 2 2 About Recycle Page 2 2 About Waste Disposal Page 2 2 Disposal GM1700 Disposal Page 2 1...

Page 16: ...economical use of resources It may be required by local laws About Waste Disposal Make sure that waste generated when servicing or repairing the machine is disposed of in accordance with local regula...

Page 17: ...y Vibration Page 3 3 Names of Each Section Page 3 3 Regulation Decals Page 3 4 Positions of Regulation Decals Page 3 4 Description of Regulation Decals Page 3 4 Safety Signs and Instruction Signs Page...

Page 18: ...S gal Hydraulic tank capacity 22 0 dm3 22 0 L 5 81 U S gal Transmission oil capacity 0 45 dm3 0 45 L 0 12 U S gal Operating width Mowing width See the mower deck s specifications Operating height Mowi...

Page 19: ...ing identical machines in accordance with the procedure specified in ISO 5395 1 2013 Uncertainty K 0 8 m s2 Whole Body Vibration This machine was confirmed not to exceed a vibration level of 0 5 m s2...

Page 20: ...ating diesel fuel decal L Spark arrester warning decal M California Proposition 65 decal riding type Description of Regulation Decals Serial Number Plate The serial number plate indicates the model an...

Page 21: ...Manufacture Decal_001 ROPS Compliance Decal The ROPS compliance decal indicates the manufacturer model etc in accordance with International Standard ISO 21299 2009 c3td3e 003 ROPS Compliance Decal_00...

Page 22: ...ES SMOKING CAN CAUSE BLINDNESS OR SEVERE BURNS CAN CAUSE BLINDNESS OR INJURY DANGER POISON wsi57s 001 Battery Danger Decal_001 Indicating Diesel Fuel Decal for USA It indicates the fuel to be used Use...

Page 23: ...nd lead which are other reproductive harm To minimize exposure avoid breathing vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more info...

Page 24: ...2 1 3 4 5 7 6 6iul4h 172 Positions of Safety Decals and Instruction Decals_001 6 11 9 8 0E5F2D3C Positions of Safety Decals and Instruction Decals_002 10 6iul4h 016 Positions of Safety Decals and Inst...

Page 25: ...ise you will get burned xekv4l 001 Caution to Hot Parts Decal_001 Diesel Fuel Icon K4209001000 Diesel fuel icon Use diesel fuel xmitt2 001 Diesel Fuel Icon_001 Fire Prohibited Decal K4205001940 Decal...

Page 26: ...eep a safe distance away Caution Caution for noise emission 1 2 3 4 5 Caution Slope Decal K4205002110 DECAL ATTENTION AT SLOPE Caution Rollover Do not work on slopes of 25 degrees or more When you des...

Page 27: ...tting Entangled Decal K4205001910 Decal caution to getting entangled Warning Watch for rotating parts Keep your hands away from the belts while the engine is running hj8m6e 001 Caution to Getting Enta...

Page 28: ...for spouting coolant Caution Caution for spouting coolant Do not open while hot High temperature Do not touch Otherwise you will get burned pwb8d2 001 Caution for Spouting Coolant Decal_001 GM1700 Pr...

Page 29: ...Page 4 17 Warning Mechanisms Page 4 17 Operation Method Page 4 17 Cautions for when You Leave The Machine Page 4 17 Positions of Operation Decals Page 4 17 Description of Operation Decals Page 4 18 Th...

Page 30: ...t the machine according to the maintenance schedule so that you will be able to take advantage of its optimum performance for a long period of time Hood Inspection of Hood Intake Make sure that there...

Page 31: ...the radiator has been contaminated with dust be sure to clean it After operating the machine in a dusty environment it is important to remove dust as soon as possible Open the hood 1 2 1 Pull the dus...

Page 32: ...eakage resulting in engine damage If the coolant level in the reserve tank is lower than the LOW mark open the reserve tank cap and fill the tank with clean water up to the FULL mark 1 2 ouuoov 021 Co...

Page 33: ...decks and maintain that position on a level surface and then check to see if the oil level is at the middle of the oil gauge If necessary supply oil Check underneath the machine for oil leakage Hydrau...

Page 34: ...1 4 2 pd9d4r 006 Cleaning of Air Cleaner_001 2 1 1 2 3 4 5 1 Air cleaner element 2 Clip 3 Air cleaner cap 4 Air cleaner body Battery Inspection of Battery Danger Danger Keep fire away while inspecting...

Page 35: ...erioration If necessary repair before operating the machine Tire Inspection of Tires Check the pneumatic pressure of the tires Make sure that there are no cracks damage or abnormal wear Tire size Pneu...

Page 36: ...r damaged If the wire is cracked or damaged replace it with a new one immediately Around The Engine Inspection of Engine Associated Parts Check the fuel system parts for loosened or cracked joints and...

Page 37: ...ly of Engine Oil_001 1 Oil filler cap It will take a while for the supplied engine oil to descend into the oil pan Check the oil level again 10 to 20 minutes after supplying the oil 1 2 3 Fuel Inspect...

Page 38: ...o fuel leakage Make sure that the fuel filter is not damaged or dirty Oil Leakage Inspection of Oil Leakage Caution When performing maintenance on the hydraulic system lower the mower decks After appr...

Page 39: ...table below is for the galvanized or parkerized bolts In case that the strength of internal thread is weak it is not applied Do not use rusty or sand attached screw Otherwise it may cause insufficient...

Page 40: ...99 71 38 44 26 61 96 7 10 71 38 101 97 61 96 88 51 M6 8 11 81 58 112 17 70 81 97 36 14 18 142 76 183 55 123 91 159 32 M8 23 29 234 53 295 71 203 57 256 68 28 38 285 52 387 49 247 83 336 34 M10 45 57 4...

Page 41: ...91 12 1 2 58 84 600 677 89 15 3 4 117 68 1200 1 355 78 19 3 4 117 68 1200 1 355 78 25 1 137 30 1400 1 581 74 32 1 1 4 166 72 1700 1 920 69 38 1 1 2 205 94 2100 2 372 61 50 2 245 17 2500 2 824 54 Fitti...

Page 42: ...20 833 75 593 02 752 34 Engine base K0017100252 Bolt 8T heat treated small 10 25 P1 25 45 57 458 87 581 23 398 30 504 51 K0100080002 Nut M8 29 38 295 71 387 49 256 68 336 34 Joint mounting bracket fr...

Page 43: ...left in front of the driver s seat 1 2 A B 75uxaw 005 Adjustment of Steering Wheel_001 1 Steering wheel 2 Tilt lever A FREE released B LOCK locked Adjustment of Seat Use the adjustment lever to adjus...

Page 44: ...the traveling pedal is in the neutral position Shift the throttle lever halfway from the Low speed position toward the High speed position 1 2 3 4 5 6 Important The thermo start lamp turns off at the...

Page 45: ...e As for starting the engine the safety device prevents the engine from starting unless it meets each of the following four conditions An operator is sitting on the seat The parking brake is applied T...

Page 46: ...geover decal 8 BRAKE decal 9 FORWARD decal 10 BACKWARD decal Description of Operation Decals Knife Rotation Mark Knife rotation mark It illustrates Rotation Stop of the rotary knife 1 2 O N O F F 6ntn...

Page 47: ...Key Switch Mark_001 1 OFF 2 ON 3 GLOW 4 START Parking Brake Decal K4203001340 Parking brake decal This shows how to lock and release the parking brake 1 2 kgtxi7 002 Parking Brake Decal_001 1 Lock 2 R...

Page 48: ...e 001 FORWARD Decal_001 BACKWARD Decal K4203001440 Decal BACKWARD This indicates backward travel BACKWARD kqca3e 002 BACKWARD Decal_001 Throttle Lever The throttle lever is located in the operation pa...

Page 49: ...When traveling be sure to stop the knives and raise the mower decks The knife rotation lever is located in the operation panel and controls the rotation of the rotary knives When the knife rotation le...

Page 50: ...tically FORWARD BACKWARD 1 2 yo3h9x 005 Traveling Pedal_001 1 Forward pedal 2 Reverse pedal Brake Pedal The brake pedal is located in the left foot area To stop the machine depress the brake pedal all...

Page 51: ...6 Hood_002 1 Hood support rod A Secure B Released 1 2 3 To close the hood release the hood support rod and then lower the hood slowly Lock the rubber catch securely Install the bolt and nut 1 3 2 i5jb...

Page 52: ...same steps to remove the left and right seatback covers Bring the seat to the frontmost position Remove the rear cover 1 2 3 4 1 2 Remove the grommet Note The wire is removed together with the gromme...

Page 53: ...anel_001 1 2 3 4 5 1 Water temperature gauge 2 Angle meter 3 Tachometer Hour meter 4 Pilot lamps charge lamp thermo start lamp oil pressure lamp Tachometer Hour Meter The tachometer and hour meter are...

Page 54: ...to the ON position before the engine starts It turns off when the engine starts and the alternator starts operating properly If this lamp illuminates while you are operating the machine stop the engin...

Page 55: ...ration panel This instrument indicates the angle of the machine position 1 al3bhj 001 Angle Meter_001 1 Angle meter Move Traveling Procedure Caution Under any circumstances drive the machine at such a...

Page 56: ...dure to Stop Engine Page 4 17 Apply the parking brake Chock the wheels Apply a rope to the front wheel pivot 1 gay3t1 015 Towing the Machine_001 1 Front wheel pivot Remove the underseat cover on the r...

Page 57: ...ing Transporting Procedure When loading the machine into a trailer or a truck to transport it drive the machine forward When unloading drive the machine in reverse If the roof is installed on the mach...

Page 58: ...GM1700 Handling Instructions Page 4 30 Storage...

Page 59: ...emoving Installing Tires Page 5 10 Adjustment of Belt Tension Page 5 11 Adjustment of Brake Page 5 13 Adjustment of Knife Brake Page 5 13 Adjusting the Neutral Position of the Piston Pump Page 5 14 Ch...

Page 60: ...lan to perform Important Use tools appropriate for each maintenance operation Important For the safe and best performance of your machine use Baroness genuine parts for replacement and accessories Ple...

Page 61: ...s Fuel Fuel and oil leaks Engine oil 8 hrs first time Engine oil filter 50 hrs first time Radiator Coolant Fan belt Battery Battery fluid Cleaning the exterior Main vehicle Tightening the parts Interl...

Page 62: ...pipe Cleaning the exterior For engine maintenance refer to the Engine s Owner s Manual The values for consumables are not guaranteed Be sure to replace hydraulic hoses for steering cylinder and hydrau...

Page 63: ...e securely with jack stands or appropriate blocks Failure to do so may cause the machine to move or fall resulting in injury or death Important Only place a jack under the jack up points specified Pla...

Page 64: ...of grease on moving parts they must be greased Add urea based No 2 grease in accordance with the Maintenance Schedule Other locations where the specified grease or lubricant is used are indicated in G...

Page 65: ...shaft fulcrum 1 10 Cam lever shaft fulcrum 1 11 Seat mounting bracket 1 Pivot Jack up the machine and apply grease Middle between the front wheels 8bq62b 129 Greasing Points_002 Front right wheel 8bq6...

Page 66: ...2b 135 Greasing Points_008 Reverse pedal 8bq62b 136 Greasing Points_009 4 5 Brake lever shaft One greasing point is provided to each of the right and left brake lever shafts 8bq62b 137 Greasing Points...

Page 67: ...ations where lubricant is used are indicated in Lubricating Points Apply the lubricant 9 10 11 Lubricating Points Apply lubricant at the following locations every 50 hours of operation 1 2 9llqa9 050...

Page 68: ...Loosen the bolts 1 lm2ieh 002 Front Tires_001 1 Heat treated bolt Securely place the jack beneath the jack up point of the front left right frame area and then raise it until the tire lifts off the gr...

Page 69: ...htened it may wear prematurely If necessary adjust it and always check the belt for appropriate tension 1 2 3 4 Fan Belt Press the middle of the belt with your finger to check the belt tension The bel...

Page 70: ...et the knife rotation lever to the Rotation position and then adjust so that the total length of the tension spring is 40 0 mm 1 57 in 1 a jsy6z7 003 Knife Tension Belt_003 1 Tension spring a 40 0 mm...

Page 71: ...ed in the brake area Make sure that the left and right brakes are equally effective 1 2 Caution It may result in an unexpected accident if the left and right brakes are not equally effective If the le...

Page 72: ...engine and rev it up to the maximum rpm 4 5 6 7 8 9 10 1 2 3 4 5 Set the 2WD 4WD selector switch to the 4WD position Adjust the neutral position for the rear wheels If the rear tires rotate forward lo...

Page 73: ...the cap 2 Important When changing the coolant be sure to drain it into a container and discard it in accordance with local laws and regulations Important When changing the coolant be sure to mix clea...

Page 74: ...coolant quantity including the reserve tank is 6 0 dm3 6 0 L Install the drain plug Supply clean water and antifreeze into the radiator up to the radiator cap opening Close the radiator cap Supply cl...

Page 75: ...c Viscosity 40 C 104 F 46 mm2 s 46 cSt 100 C 212 F 7 mm2 s 7 cSt Viscosity Index 109 Follow the steps below to remove the old oil Start and run the engine to warm up the oil On a level surface lower t...

Page 76: ...rface Then tighten additional 1 2 turn from that point 1 2 3 4 5 Supply hydraulic oil until it reaches the specified level Hydraulic Oil Supply Page 4 5 Start the engine and then stop it after 10 to 2...

Page 77: ...the engine at high loads or in high temperatures Move the machine onto a level surface stop the engine remove the drain plug while the engine oil is warm and then drain the oil into a bowl Re place t...

Page 78: ...ntil the packing contacts the sealing surface and then firmly hand tighten without using a filter wrench Supply engine oil until it reaches the specified level Supply of Engine Oil Page 4 9 Start the...

Page 79: ...occurs automatically 3 4 5 Change of Transmission Oil Caution Be careful with hot oil which could cause burns if it contacts your skin Important When you change the transmission oil be sure to drain i...

Page 80: ...ox includes spare fuses and tools 1 pkm25s 007 Fuse Box_001 1 Fuse box The machine uses a mini fuse for automobiles Replace an old fuse with a new fuse of the specified capacity A B C D E F G H I J K...

Page 81: ...of the fusible link is described below Engine stop solenoid 30 A Battery 50 A 2 1 1qgabk 004 Fusible Link_001 1 Fusible link engine stop solenoid 2 Fusible link battery Maintenance GM1700 Maintenance...

Page 82: ...GM1700 Maintenance Page 5 24 Maintenance Work...

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Page 87: ...Head Office Tel 81 533 84 1390 Fax 81 533 84 1220 1 26 Miyuki cho Toyokawa city Aichi pref 442 8530 JAPAN GM1700 UM GBZ 22J 00 S K DoC02 EU02a UK02...