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4. Maintenance and Storage

Disengage drives on level ground, lower the atattachments, set parking brake, stop 
engine and remove key from ignition. Wait for all movement to stop before adjusting, 
cleaning or repairing.
When  machine  is  to  be  parked,  stored,  or  left  unattended,  lower  the  cutting  units 
unless a positive mechanical lock is provided.
To  reduce  the  fire  hazard,  keep  the  engine,  silencer/muffler,  battery  compartment 
fuel storage area, cutting units and drives free of grass, leaves, or excessive grease. 
Clean up oil or fuel spillage.
Allow the engine to cool before storing in any enclosure.

Only cover the machine with a sheet after hot parts have sufficiently cooled down.

Never store the equipment with fuel in the tank inside a building where fumes may 

reach an open flame or spark.

If  the  engine  is  provided  with  a  shut-off  valve,shut  off  valve  while  storing  or 
transporting. 

Do not store fuel near flames.

Never allow untrained personnel to service machine.
Appropriately manage and correctly use the tools necessary for servicing or adjusting 
the machine.
Use jack stands to support components when required.
Carefully release pressure from components with stored energy.
Be  sure  to  depressurize  the  hydraulic  system  before  performing  maintenance 
operations on it such as removing hydraulic equipment.
Check whether line connectors in the hydraulic system are properly tightened. Before 
applying  hydraulic  pressure,  check  the  connections  of  the  hydraulic  pressure  lines 
and the condition of the hoses.
When checking the hydraulic circuit for pinhole leaks or oil leakage from nozzles, do 

not use your hands. Use items such as paper or corrugated cardboard to find leakage 

points. Be extremely careful with high-pressure oil as it may pierce your skin, resul.

If fluid is injected into the skin it must be surgically removed within a few hours by a 

doctor familiar with this form of injury or gangrene may result.

Disconnect battery before making any repairs. Disconnect the negative terminal first 
and the positive last. Reconnect positive first and negative last.

Make sure that parts such as wires are not touching each other and that their covers 
have not come off.

Use care when checking the blades. Wrap the blades or wear gloves, and use caution 
when servicing them. Only replace blades. Never straighten or weld them.
Keep hands and feet away from moving parts. If possible, do not make adjustments 
with the engine running.

Charge batteries in an open well ventilated area, away from spark and flames. Unplug 

charger before connecting or disconnecting from battery. Wear protective clothing and 
use insulated tools.
Keep all parts in good working condition and all hardware tightened. Replace all worn 
or damaged decals.
Keep  all  nuts,  bolts  and  screws  tight  to  be  sure  the  equipment  is  in  safe  working 
condition.
If the fuel tank has to be drained, do this outdoors.

Summary of Contents for HMC172E

Page 1: ...Hammer Knife Mower Serial No 10101 Owner s operating manual Read this manual and the owner s manual for the engine before using the machine Required reading Original lnstructions Ver 1 2...

Page 2: ...nt 14 1 Knife 14 2 Hydraulic pump 14 3 List of the place using belts 15 Crawler 15 1 Crawler tension 15 2 Installation removal of crawler 15 3 Prevention of crawler tearing loose 15 4 Greasing the cra...

Page 3: ...ntain your machine to bring out the best in the machine and for safe operation Keep this manual near the machine for future reference to confirm unclear points as necessary Greeting The type of the ma...

Page 4: ...fore using always visually inspect to see that the blades blade bolts and cutting assembly are not worn or damaged Replace worn or damaged blades and bolts in sets to preserve balance Never allow chil...

Page 5: ...a running board select one with sufficient strength length and width and that will not cause the machine to slip Close the fuel valve before transporting the machine Use care when approaching blind co...

Page 6: ...nectors in the hydraulic system are properly tightened Before applying hydraulic pressure check the connections of the hydraulic pressure lines and the condition of the hoses When checking the hydraul...

Page 7: ...5 15 11 12 13 18 16 17 14 19 20 2 1 3 4 5 6 7 8 9 10 8 2 1 3 4 6 7 5 Location of labels Decals are indicated with for warning and for instruction...

Page 8: ...e K4205001550 Decal caution fire Pay attention to fire Read the Owner s Operating Manual K4205001540 Decal caution for high temperature High temperature Do not touch Otherwise you will be burned K4209...

Page 9: ...m or body completely before using the machine Be careful of rotating parts 1 3 Do not touch the cover or muffler during operation or right after the machine stops otherwise a skin burn may result Be c...

Page 10: ...ot to injure people animals crops buildings automobiles and so on Check the operating place 2 3 Do not operate the machine with mown grass dust etc accumulated in the cover V belt or around the engine...

Page 11: ...tiscattering chain can not prevent all the objects from scattering Even when installing these equipments always exercise due care for surrounding area especially for forward during operation Protectio...

Page 12: ...knives are attached to move freely and the structer lessens impact of stones and other obstacles when they hit against the hammer knives hardly causing damage to the hammer knives The hammer knife is...

Page 13: ...e 2000 14 EC This machine was confirmed to transmit a maximum vibration level of 4 50 m s2 to hands and arms by measuring identical machines in accordance with the procedure specified in ISO5349 1 200...

Page 14: ...n Manual For details on handling the battery please refer to the separate Battery Instruction Manual Be careful not to let your skin eyes or clothes etc come into contact with battery fluid electrolyt...

Page 15: ...e inlet outlet of the wire and the joint of each part to prevent rusting Supply grease to the grease nipple every 50 hours 6 5 Lubrication of friction surface of each part 50h Crawler 26 places Fulcru...

Page 16: ...t 16 160 36 360 72 720 120 1200 Bolts are used for each part After initial use of the machine the bolts and nuts may get loose Tighten loose bolts and nuts 7 Tightening each part 8 Engine starting seq...

Page 17: ...Adjust the mowing height appropriately Adjust the mower unit lowering speed with the valve unit which will be seen at the back of the fuel filler port when the right side cover is opened 9 4 Mowing h...

Page 18: ...tand on the step for starting the machine Prohibition of traveling and or operating the machine with the step in the stored position The steel mesh is used on the standing surface of the step for anti...

Page 19: ...unting hitch section by 11 mounting pin 32 and the nut with disc washer and the knife can be removed easily Attach the mounting pin in the same direction as before The knife shaft assy is balanced whe...

Page 20: ...abrasion Replacement Mounting pin Looseness Tightening 1 Wrong direction Attach correctly Mounting hitch Curved or open Correction or repair by specialist 2 Breakage or uneven abrasion Repair by spec...

Page 21: ...achine upward gradually from the bottom of the slope along the contour line Release the traveling lever and the lever will be set in the neutral position stopping the machine For safety stop the machi...

Page 22: ...to contact your body or the machine If the electrolyte adheres to your body or the machine wash it off with water immediately Especially when it enters your eyes or you swallow it by mistake see a do...

Page 23: ...protection plate Greasing each section Looseness of screw in each section Accumulation of dust Visible damage Initial After 10 hr Hydraulic motor oil Initial After 50 hr Before use 10hrs every 50hrs...

Page 24: ...belt W4SB58 P bearing 6308LLU B2V pulley 25175F K 8 0 3 0 0 0 0 0 2 0 K 0 6 1 2 0 6 2 0 4 0 K 2 3 7 1 4 0 0 6 4 0 K 2 4 2 3 0 0 0 0 8 D H M C 1 5 6 0 1 0 0 1 Z D K 2 3 7 1 4 0 0 7 3 0 K 2 4 2 4 0 0 0...

Page 25: ...t the crawler is not slackened and the crawler tension is adjusted appropriately before operation 16 Adjustment of traveling section Conduct the following work before adjusting the traveling section R...

Page 26: ...al positions of both bases are determined stop the engine and tighten the mounting bolts Start the engine again to check that the sprocket crawler will not rotate Pump Mounting bolt Left neutral lever...

Page 27: ...h new ones every 200 hours d Keep a pre cleaner attached to the suction port of the air cleaner at all times during operation Be sure to clean the dust cup before operation e Mix antiseptics long life...

Page 28: ...mower unit Pull out 6 clip pin and remove the lock pin Set the cylinder single double acting changeover switch in the double acting position and lower the attachment mounting base After confirming tha...

Page 29: ...linder single double acting changeover switch in the single acting position and change it to the double acting position before installing or removing the mower unit Operation with the changeover switc...

Page 30: ...5 Black Black AV2 Black White and red AV2 Red and white AV0 85 Blue and white AV0 85 Red and white AV0 85 White and red AV1 25 White AV5 White Black and yellow AV0 85 White and yellow AV0 85 White an...

Page 31: ...P08 Eng 166 166 VPF 06 KP1009 Hydraulic tank 10 m CV 00630 50 00 Mower unit up down 45 70 250 double actingX2 PF PF T3 T1 E A B C D T1 Refer to Valve module T1 S B2 B1 IN P1 P2 P2 T2 T2 P1 P2 T1 P1 P3...

Page 32: ...t valve Solenoid poppet valve Solenoid valve Solenoid valve Solenoid valve Name for holding mower portion for adjusting lowering speed Unload for emergency for cooling fan rotation changeover for rais...

Page 33: ...aning or change Refer to the engine operation manual Change fuses Charge or replace the battery Connect the wire again Change the relay Supply fuel Change filters Clean or change the element Clean the...

Page 34: ...heck the wiring Replacement of fuel pump Replacement of filter Failure of control timer Failure of oil pressure switch Failure of alternator Is the fuel pump operating The engine starts but it stops I...

Page 35: ...of brake release solenoid valve Failure of traveling motor Change oil Engine maintenance Resetting replacement Change filter Failure of hydraulic pump Failure of high pressure relief valve Failure of...

Page 36: ...id valve Failure of hydraulic cylinder Failure of flow dividing valve YES NO YES YES NO NO The mower unit rises but it does not lower Are respective connections of wiring normal Is the mowing height a...

Page 37: ...g the knife balance Replacement of switch Cleaning Removal cleaning Replacement of knife blade Damage of knife mounting hitch Damage of balance weight Distortion of knife shaft Failure of flow dividin...

Page 38: ...clamp Cylinder mounting shaft Step mounting base shaft ass y Changeover switch wiring Cleaning Inspection of hydraulic and electrical pages Failure of engine Failure of pump Failure of water temperate...

Page 39: ...ness Hydraulic oil filter Tightening of hydraulic hose joint Traveling motor gear oil quantity cleanliness Battery qty of electrolyte connection Operation of operation levers Neutral position Operatio...

Page 40: ...HMC156E UM GBZ 12H 00 S K Tel 0533 84 1390 Fax 0533 89 3623 Head Office 1 26 Miyuki cho Toyokawa Aichi Pref 442 8530 Japan...

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