background image

 
 

20RTK – 23RTK OWNER’S MANUAL                  11/22/19                                  Page 21 of 22 

TROUBLESHOOTING GUIDE 

CAUTION!!  

Always use extreme care when troubleshooting or making adjustments on Track Loader.  

Stay clear of moving parts when engine is running. Stop engine before disassembling any component. 

     
A. Entire hydraulic system does not operate, and the engine is not under load. 
 

1.

 

Low hydraulic fluid in tank. 

 

Add hydraulic fluid until it shows in sight gauge. 

 

2.

 

Main pump suction leaking air into pump 

intake. 

 

Check main suction hoses and fittings for leaks and 
tighten fitting nuts

 

3.

 

Operator presence switch. 

Verify operator presence switch is functioning, 
located under standing platform. 

 

 

B. Engine lugs down or dies and tracks do not turn. 
 

1.

 

Engine improperly tuned or maintained. 

 

See engine manual and correct as needed. 

 

2.

 

Tip-over alert causes engine to shut down. 

 

This may occur when operating on hills.  Level 
Track Loader, follow instructions on tip-over reset. 

 

3.

 

Engine losing power due to wear. 

 

See engine manual. 

 

 

 

C. Hydraulic fluid leaks in hydraulic system. 

 
1.

 

Fittings are loose. 

 

Tighten fittings on hoses and adapters. 
 

2.

 

Worn or broken hoses. 

 

Replace damaged hoses. 
 

 

 

D. Foaming hydraulic fluid coming from breather hose. 

 
1.

 

Improper fluid used. 

 

Verify that hydraulic fluid used had antifoaming 
additives. Tractor transmission / hydraulic fluid 
ISO 68 is recommended for use in temperatures 
above +32°F. 
 

2.

 

Air leaking into fluid 

 

Inspect and tighten fittings and clamps on pump 
intake hoses 

E. Engine hard to start. 
 

1.

 

Glow Plugs 
 

Check glow plug operation and follow start 
procedure 
 

F. Engine runs but drive and Tool function doesn’t work. 
 

1.

 

Operator presence error.   

Check position and verify function of operator 
presence switch under operator ride platform 

Summary of Contents for 825TKL

Page 1: ...questions or need any replacement parts in the future please contact us at your convenience Our toll free phone number fax and email are listed below THANK YOU for your patronage and confidence in BAR...

Page 2: ...UFACTURING EQUIPMENT 6 MAINTENANCE PREPARATION 6 ROUTINE MAINTENANCE 10 HYDRAULIC HOSE REPLACEMENT 11 CHANGING THE HYDRAULIC FLUID 12 ENGINE MAINTENANCE SCHEDULE _____ 13 TRACK TENSION ADJUSTMENT 14 A...

Page 3: ...is recommended If the machine is operated at temperatures below 32 F 0 C then hydraulic fluid ISO 46 is recommended Recheck oil level after Track Loader has been run and oil has circulated through the...

Page 4: ...hours The first is a physical cumulative hour meter which tracks the total amount of hours the engine has been running The second hour meter is built into the digital display which also tracks the hou...

Page 5: ...r is designed to attach to industry standard tools and implements for light and medium duty construction and landscaping work LUBRICATION REQUIREMENTS Grease at the intervals indicated per the illustr...

Page 6: ...intenance and service are also excluded from warranty coverage Engines engine attached fuel tanks engine accessories batteries and tracks are warranted by the original manufacturer and are not covered...

Page 7: ...ns several buttons that will need to be used for the auxiliary tools to be enabled Normal operational information will be displayed in Blue while warnings will be displayed in Red SPEED SELECTION The...

Page 8: ...point symbol for System Information This will bring up the lockout code page seen above When the code is entered the first diagnostic page will appear From this page the owner can see if an input comm...

Page 9: ...by pressing the LF Flip or HF Flip Depending on the how the attachment manufacturer designed the hydraulic system the direction of the joystick switches may be more intuitive to the operator if switch...

Page 10: ...amage the decals Replace any damaged unreadable or missing decals If you replace a machine part that has one or more decals affixed to it replace the decals also Replacement parts and decals can be pu...

Page 11: ...ead Size Assembly Torque in lb Assembly Torque ft lb Tube Connection FFFT Swivel Nut or Hose FFFT 2 35 45 2 4 N A N A 3 65 75 5 7 N A N A 4 130 150 11 13 2 2 5 165 195 14 16 2 2 6 235 265 20 22 1 5 1...

Page 12: ...825TKL OWNER S MANUAL 10 17 22 Page 12 of 22 KUBOTA ENGINE MAINTENANCE SCHEDULE...

Page 13: ...OWNER S MANUAL 10 17 22 Page 13 of 22 Please see your engine owner s manual for specific procedures and products to use for proper maintenance of your engine as well as proper disposal of used parts...

Page 14: ...to compress tension spring pair to a length of 7 7 8 on the outside of the spring collars Tighten lock nut To measure track sag Lift the machine and raise the track off the ground Measure the distance...

Page 15: ...of 22 ARM SAFETY LOCKOUT To lock arms in the fully raised position remove the lock pin from the cylinder lockout bracket and allow it to swing down around the arm cylinder Place lock pin in the lower...

Page 16: ...nd severe burns if leaked from the battery Do not charge or jump start the battery near flames or sparks or while smoking WARNING Battery fumes are flammable and explosive Avoid explosion hazard that...

Page 17: ...er tool A solution of four parts water and one part baking soda is helpful 5 Apply a light coating of grease to the battery terminals to prevent corrosion 6 Check the battery electrolyte level see pro...

Page 18: ...825TKL OWNER S MANUAL 10 17 22 Page 18 of 22 KUBOTA ENGINE ELECTRICAL SCHEMATIC TRACK LOADER ELECTRICAL SCHEMATIC...

Page 19: ...825TKL OWNER S MANUAL 10 17 22 Page 19 of 22 HYDRAULIC SCHEMATIC...

Page 20: ...el Power hp kW at 3000 RPM 25 hp 18 6 kW Fuel Capacity 4 6 U S gallons 17 4 liters Engine Oil Capacity 1 8 quarts 1 7 liters Electric Start Standard Hour Meter Standard HYDRAULIC SYSTEM Reservoir Capa...

Page 21: ...manual and correct as needed 2 Tip over alert causes engine to shut down This may occur when operating on hills Level Track Loader follow instructions on tip over reset 3 Engine losing power due to we...

Page 22: ...NTENANCE 16 BATTERY VOLTAGE LEVEL 17 CHANGING THE HYDRAULIC FLUID 2 11 DECALS 9 ELECTRICAL SCHEMATIC WITH BRIGGS ENGINE 18 ELECTRICAL SCHEMATICS 2 18 ENGINE 1 20 GREASE 5 16 17 HOUR METER 4 HYDRAULIC...

Reviews: