Barrus 4JH57, Manual

Page 1: ...lowing engine models 4JH57 Barnes 4JH57 Barnes 180 4JH57 Barnes 24 120 Addendum to the Yanmar Marine Engines Manual Owners Handbook Standard Model there may be a number of optional extras or alternative components that might be fitted to an engine that are not shown in this book ...

Page 2: ... symbol appears throughout the manual It means attention be alert as your safety is involved Please read and follow the message that appears after the safety alert symbol NOTICE This indicates a situation which can cause damage to the machine personal property and or the environment or cause the equipment to operate improperly CAUTION This indicates a hazardous situation which if not avoided could...

Page 3: ... enter your engine serial number in the space provided above Please quote the engine identification number during any enquiry or when ordering spare parts Information about the engine serial number and its location on the engine can be found in SECTION 2 of the manual ...

Page 4: ...asure Please read it carefully in conjunction with the Yanmar Manual and familiarise yourself with the engine and its parts before operation The information and recommendations given in this manual are based on the latest information available at the time of publication E P Barrus reserve the right to change the specification of its products and manuals without prior notice Depending upon the equi...

Page 5: ...completed and returned to E P Barrus Engine alternator starter motor and electrical components are only covered by a one 1 year warranty CONDITIONS THAT MUST BE MET IN ORDER TO OBTAIN WARRANTY COVERAGE Warranty coverage is only available from an authorised dealer in the country in which the sale occurred Routine maintenance outlined in the Owner s Manual must be performed using genuine parts in or...

Page 6: ... launch towing storage telephone rental inconvenience slip fees insurance coverage loan payments loss of time loss of income or any other types of accidental or consequential damages are not covered by this warranty Damage due to rust or corrosion submersion or unreasonable exposure to the environment such as exposure to high humidity rain fall or seawater or conditions resulting in the freezing o...

Page 7: ...Barnes 24 120 14 4 Engine Mounts 15 SECTION 4 Installation 16 1 Calorifier 16 SECTION 5 Operation 17 1 Starting the engine for the first time 17 2 Starting Procedure 17 3 Stopping Procedure 17 SECTION 6 Service Procedure 18 1 Engine Oil and Filter Change 18 2 Disposal of Oil and Related Items 18 SECTION 7 Wiring Diagrams 20 1 4JH57 Barnes Engine Loom 20 2 4JH57 Barnes Panel Loom 21 SECTION 8 Techn...

Page 8: ...y maintenance or repairs 2 Lifting DANGER CRUSH HAZARD NEVER STAND UNDER A HOISTED ENGINE IF THE HOIST MECHANISM FAILS THE ENGINE WILL FALL ON YOU CAUSING SERIOUS INJURY OR DEATH The Lifting points supplied with the engine are for lifting the engine gearbox only A suitable spreader bar must be employed to prevent over stressing either bracket during any lift 3 Rotating Shafts and Belts WARNING SEV...

Page 9: ...ZARD WAIT UNTIL THE EXHAUST COOLS BEFORE YOU TOUCH IT Exhaust gases may have temperatures as high as 650 C and contain elements which are harmful if ingested It is therefore essential that exhaust systems are gas tight and lagged to prevent accidental burning and inhalation of exhaust gases when inside the boat cabin 5 Launching and Lifting Boats Care must be taken when launching or craning new bo...

Page 10: ... away from the battery NO SMOKING Batteries contain sulphuric acid if splashed on skin or eyes flush well with water and seek medical advice Keep battery tops and battery compartment ventilated at all times If disconnecting the battery remove the earth lead FIRST and re connect it last If charging the battery ensure that the charger is switched off before connecting and disconnecting Do not tip th...

Page 11: ...ification Badge Description of Models Abbreviation Type of Engine Description WB Work Boat Seawater Heat Exchanger cooled dry exhaust manifold with either a dry exhaust system same as a Canal Boat or water injected exhaust system Can also be used for sea going applications Note There are a number of optional extras that may be fitted to an engine that are not listed here Description 1 Engine Model...

Page 12: ...Viewed from front Figure 3 4JH57 Barnes Right Side Viewed from rear Note There are a number of optional extras that may be fitted to an engine that are not shown here Description 1 125 Amp 12 Volt Alternator 2 120 Amp 24 Volt Alternator 3 Calorifiers 4 Water Pump 5 Oil Cooler Description 6 Oil Filter 7 Fuel Filter ...

Page 13: ...iewed from front Figure 5 4JH57 Barnes 180 Right Side Viewed from rear Note There are a number of optional extras that may be fitted to an engine that are not shown here Description 1 180 Amp 24 Volt Alternator 2 Calorifiers 3 Water Pump 4 Oil Cooler Description 5 Oil Filter 6 Fuel Filter ...

Page 14: ... Viewed from front Figure 7 4JH57 Barnes 24 120 Right Side Viewed from rear Note There are a number of optional extras that may be fitted to an engine that are not shown here Description 1 120 Amp 24 Volt Alternator 2 Calorifiers 3 Water Pump 4 Oil Cooler Description 5 Oil Filter 6 Fuel Filter ...

Page 15: ... the rear of the engine have different numbers stamped on them The front mounts have a 200 stamped on them and the rear mounts have a 150 stamped on them The mounts should not be changed front to rear or rear to front as they are designed to carry different loads Figure 8 Engine Mounts Front of engine Rear of engine Mount with 250 Stamp Mount with 150 Stamp ...

Page 16: ...5 and 90 C A blender valve must be incorporated in the calorifier hot water system outlet to lower the hot water temperature for domestic use The hose connections for the calorifier are for a 5 8 internal diameter hose The connections for the calorifier are shown on Figure 9 Connections on Engine 4JH57 Barnes Figure 9 Calorifier Connections Inlet Outlet ...

Page 17: ...re the gearshift control lever throttle lever are set to neutral and that all persons are clear of any moving parts Insert ignition key Turn key to on position The engine will start to crank for a set period of time and then start If the engine fails to start it will try this procedure a further two times If the engine still fails to start the Fail to Start light will illuminate Turn the key to st...

Page 18: ...PLASH AND BURN YOU Change the engine oil while the engine is still warm Remove the blanking plug in the sump pump spout 6mm Allen key Place a plastic tube over the spout and into a container Operate the pump handle to empty the sump Note Remember to refit the blanking plug afterwards To replace the engine oil and filter please follow the procedure as specified in the Yanmar Marine Engine Manual 2 ...

Page 19: ...RDG603A29 Issue 4 Page 19 of 24 Do not allow oil or contaminated parts to enter the inland water way system ...

Page 20: ...RDG603A29 Issue 4 Page 20 of 24 SECTION 7 Wiring Diagrams 1 4JH57 Barnes Engine Loom ...

Page 21: ...RDG603A29 Issue 4 Page 21 of 24 2 4JH57 Barnes Panel Loom ...

Page 22: ...Engine Data Approximate Dry Weight of Engine Including Hydraulic Pump Model Dry Weight kg 4JH57 Barnes 230kg The dry weights stated are for the standard engine in each model range If a different gearbox or additional alternators are ordered the weight will change accordingly ...

Page 23: ... RDG201A11 24V 120A Alternator RDG6076 Belt for 12V 125A Alternator RDG004A204 Belt for 24V 120A Alternator RDG201A15 24V 180A Alternator RDG102A21 Belt for 24V 180A Alternator Hydraulic Pump Drive Coupling supplied by ARS Anglian Diesels Limited Part Number Description 3C14897 Centa CF K 100 165 276 Drive Coupling ...

Page 24: ... the environment Contact local recycling centres or garages or check their websites to find out whether they take or recycle engine fluids If they don t they may be able to direct you to your nearest drop off point depending on the volume Recycle your coolant oil fuel in distinct well sealed containers that are clearly labelled Waste Electrical Electronic Equipment WEEE and Battery recycling Parts...