Bartell BG2800, Owner'S Manual

Page 1: ...ON INC 375 Annagem Blvd Mississauga ON L5T 3A7 Telephone 1 647 953 4100 Fax 1 647 953 4101 ELECTRIC GENERATORS BG2800 BG5000 BG7000E OWNER S MANUAL www BARTELLGLOBAL com Doc OIPB B19052 Orig Rel 01 20...

Page 2: ...PERATING MANUAL FOR BARTELL ELECTRIC GENERATORS BG2800 BG5000 BG7000E 2016 Bartell Morrison Inc No part of this work may be reproduced or transmitted in any form or by any means electronic or mechanic...

Page 3: ...s operating or shortly after it is turned off Serious burns may occur CAUTION ROTATING HAZARD Never place hands or feet inside safety guard rings Serious injury will result from contact with rotating...

Page 4: ...0E 11 ENGINE OIL 11 FUEL 11 AIR CLEANER 11 STARTING THE GENERATOR BG2800 BG5000 BG7000E 12 STOPPING THE GENERATOR BG2800 BG5000 BG7000E 12 ELECTRICAL CONNECTIONS BG2800 BG5000 BG7000E 13 GENERATOR GRO...

Page 5: ...NG BG2800 BG5000 BG7000E 18 STARTING FAILURE 18 APPLIANCE DOES NOT WORK 18 ELECTRICAL DIAGRAMS 19 BG2800 19 BG5000 20 BG7000E 21 ASSEMBLY DRAWINGS AND PARTS LIST 22 ENGINE AND ALTERNATOR 23 FRAME MUFF...

Page 6: ...sidered for warranty be returned at the owner s expense to an authorized repair facility for inspection Under this warranty we may at our discretion repair or replace a part or the whole of the defect...

Page 7: ...to the equipment must be performed by the manufacturer or an authorized dealer and must be authorized in advance by the manufacturer The equipment should be serviced cleaned and stored as detailed by...

Page 8: ...0 Engine DC Output V 12 12 12 Engine Model LT210 LT420 LT420 Displacement cu in cc 12 7 208 25 6 420 25 6 420 Engine Speed rpm 3600 3600 3600 Continuous Output hp kW 7 5 2 16 11 8 16 11 8 Starting Sys...

Page 9: ...this gas will build up and cause health effects such as organ damage and death to anyone in the vicinity Never operate the Bartell Electric Generator in a wet environment Never connect the Bartell El...

Page 10: ...immediately with appropriate Bartell parts Never wear loose fitting clothing or jewelry around rotating equipment as it may become entangled in the machinery resulting in serious injury Never fuel a...

Page 11: ...BG5000 BG7000E 1 Fuel tank 2 Muffler 3 Earth terminal 4 AC socket plug 5 Choke lever 6 Recoil Starter handle 7 Fuel valve 8 Air cleaner 9 Frame 10 Spark plug 11 Fuel tank cap 12 Breaker 13 Oil gauge D...

Page 12: ...until the levels reach the upper mark on the dipstick 5 Reinstall the dipstick when done Fuel 6 Open the fuel cap 7 Check the fuel levels and refill if necessary 8 Fill up to the shoulder of the fuel...

Page 13: ...en the generator starts If the battery is too weak to start the recoil start may be used Pull out the recoil starter handle until resistance is felt then pull it out swiftly from its original position...

Page 14: ...iance Start Up If the generator is to supply power to more than two appliances start them one by one with the highest current first Caution To keep the generator in the best running condition and for...

Page 15: ...ious damage to the generator and or battery may occur 20 Do not allow the free ends of the cables to touch as it can short circuit the battery 21 When a large capacity battery is charged excessive cur...

Page 16: ...and are mechanically proficient Engine Oil Replacement 1 Loosen the oil drain plug 2 Drain the oil and remove the dipstick 3 Screw on and tighten the drain plug with seal washer 4 Reinstall the dipst...

Page 17: ...carburetor without causing functional problems will vary with such factors as gasoline blend your storage temperatures and whether the fuel tank is partially or completely filled The air in a partial...

Page 18: ...tant to reduce the hazard of gasoline vapor ignition Select a well ventilated storage area away from any appliance that operates with a flame such as a furnace water heater or clothes dryer Also avoid...

Page 19: ...Starting Failure 1 Is the engine switch at the ON position 2 Is the oil level too low 3 Is there enough fuel 4 Check the spark plug for spark during engine cranking Appliance Does Not Work 1 Check the...

Page 20: ...BG2800 BG5000 BG7000E OIPB B19052 OWNER S MANUAL 19 ELECTRICAL DIAGRAMS BG2800...

Page 21: ...BG2800 BG5000 BG7000E OIPB B19052 OWNER S MANUAL 20 BG5000...

Page 22: ...BG2800 BG5000 BG7000E OIPB B19052 OWNER S MANUAL 21 BG7000E...

Page 23: ...BG2800 BG5000 BG7000E OIPB B19052 OWNER S MANUAL 22 Assembly Drawings and Parts List...

Page 24: ...BG2800 BG5000 BG7000E OIPB B19052 OWNER S MANUAL 23 Engine and Alternator...

Page 25: ...BG2800 BG5000 BG7000E OIPB B19052 OWNER S MANUAL 24 Frame Muffler Fuel Tank and Air Cleaner...

Page 26: ...BG2800 BG5000 BG7000E OIPB B19052 OWNER S MANUAL 25 Control Panels BG2800 BG5000 BG7000E...

Page 27: ...002 Alternator Fan 1 28 30002100 50002100 65002100 Rotor 1 29 25002003 38002003 38002003 Ball Bearing 1 30 PDC08 PDC010 PDC010 Washer 1 31 TDA08 TDA10 TDA10 Lock Washer 1 32 LZA08230 LZA10250 LZA10265...

Page 28: ...6000105800 306000105800 Handle Grip 2 49 14 306290250104 306000109604 306000109604 Left Handle 1 49 15 306590250707 Battery Holder 1 49 16 411060100120 Screw M6 x 10 2 49 17 211065900100 Rubber Gasket...

Page 29: ...004007 25004007 25004007 Rubber Grommet 4 69 LMA06 LMA06 LMA06 Hex Nut 4 69 2 Call Bartell Call Bartell Call Bartell Washer 4 69 3 Call Bartell Call Bartell Call Bartell Lock Washer 4 70 25004200 2500...

Page 30: ...20001001 39001001 39001001 Crankcase 1 87 YF254125 YF355208 YF355208 Oil Seal 1 88 ZCA6205 ZCA6207 ZCA6207 Ball Bearing 1 89 16001002 34001002 34001002 Governor Arm Shaft 1 90 16001003 24001003 240010...

Page 31: ...119 2 20004101 34004101 34004101 Cylinder Head 1 119 3 16004102 34004102 34004102 Intake Valve Guide 1 119 4 16004103 24004103 24004103 Exhaust Valve Guide 1 119 5 16004104 24004104 24004104 Valve Gu...

Page 32: ...Seat 1 145 16005008 24005008 24005008 Exhaust Valve Spring Seat 1 146 16005009 24005009 24005009 Valve Rotator 1 149 16006100 34006100 34006100 Fan Hood 1 150 LSB06012 LSB06012 LSB06012 Flange Head H...

Page 33: ...Spring for Mixture Adjustment 1 169 3 Throttle Unit 1 169 6 Choke Switch 1 170 16008200 34008200 34008200 Air Filter Assembly 1 170 2 Air Filter Housing 1 170 3 Filter Element Housing 1 170 4 Air Fil...

Page 34: ...1 192 LSB06028 LSB06028 LSB06028 Flange HD Hex Bolt 2 193 16012005 24012005 24012005 Oil Sensor 1 194 LSB06014 LSB06014 LSB06014 Flange HD Hex Bolt 2 195 LMB10 LMB10 LMB10 Special Nut 1 196 16012007 1...

Page 35: ...BG2800 BG5000 BG7000E OIPB B19052 OWNER S MANUAL 34 This page is intentionally left blank...

Page 36: ...rtell Morrison USA LLC 200 Commerce Drive Unit A Freehold New Jersey USA 07728 Tel 1 848 225 8100 Fax 1 848 225 8101 Innovatech 832 80th Street SW Everett Washington USA 98203 Tel 1 425 405 9100 Fax 1...