Bartell BG5000, Owner'S Manual

Page 1: ...ELECTRIC GENERATORS BG2800 BG5000 BG7000E OWNER S MANUAL www BARTELLGLOBAL com Doc OI B09052 Orig Rel 12 2013 Curr Rev 09...

Page 2: ...otocopying and recording or by any information storage or retrieval system without the prior written permission of Bartell Morrison Inc unless such copying is permitted by federal copyright laws Addre...

Page 3: ...operating or shortly after it is turned off Serious burns may occur CAUTION ROTATING HAZARD Never place hands or feet inside safety guard rings Serious injury will result from contact with rotating b...

Page 4: ...CLEANER 12 STARTING THE GENERATOR BG2800 BG5000 BG7000E 13 STOPPING THE GENERATOR BG2800 BG5000 BG7000E 13 ELECTRICAL CONNECTIONS BG2800 BG5000 BG7000E 14 GENERATOR GROUNDING 14 TYPICAL ELECTRICAL CO...

Page 5: ...ATORS 29 FRAME CONTROL PANEL MUFFLER FUEL TANK AND AIR CLEANER BG2800 29 FRAME CONTROL PANEL MUFFLER FUEL TANK AND AIR CLEANER BG2800 PARTS LIST 2 30 PARTS LIST 3 GENERATORS 32 FRAME CONTROL PANEL MUF...

Page 6: ...dered for warranty be returned at the owner s expense to an authorized repair facility for inspection Under this warranty we may at our discretion repair or replace a part or the whole of the defectiv...

Page 7: ...s to the equipment must be performed by the manufacturer or an authorized dealer and must be authorized in advance by the manufacturer The equipment should be serviced cleaned and stored as detailed b...

Page 8: ...240 Engine DC Output V 12 12 12 Engine Model LT210 LT420 LT420 Displacement cu in cc 12 7 208 25 6 420 25 6 420 Engine Speed rpm 3600 3600 3600 Continuous Output hp kW 7 5 2 16 11 8 16 11 8 Starting S...

Page 9: ...BG2800 BG5000 BG7000E OI B9052 OWNER S MANUAL 8 PAGE INTENTIONALLY LEFT BLANK...

Page 10: ...on this gas will build up and cause health effects such as organ damage and death to anyone in the vicinity Never operate the Bartell Electric Generator in a wet environment Never connect the Bartell...

Page 11: ...immediately with appropriate Bartell parts Never wear loose fitting clothing or jewelry around rotating equipment as it may become entangled in the machinery resulting in serious injury Never fuel a B...

Page 12: ...G5000 BG7000E 1 Fuel tank 2 Muffler 3 Earth terminal 4 AC socket plug 5 Choke lever 6 Recoil Starter handle 7 Fuel valve 8 Air cleaner 9 Frame 10 Spark plug 11 Fuel tank cap 12 Breaker 13 Oil gauge Di...

Page 13: ...ntil the levels reach the upper mark on the dipstick 5 Reinstall the dipstick when done Fuel 6 Open the fuel cap 7 Check the fuel levels and refill if necessary 8 Fill up to the shoulder of the fuel f...

Page 14: ...n the generator starts If the battery is too weak to start the recoil start may be used Pull out the recoil starter handle until resistance is felt then pull it out swiftly from its original position...

Page 15: ...iance Start Up If the generator is to supply power to more than two appliances start them one by one with the highest current first Caution To keep the generator in the best running condition and for...

Page 16: ...ous damage to the generator and or battery may occur 20 Do not allow the free ends of the cables to touch as it can short circuit the battery 21 When a large capacity battery is charged excessive curr...

Page 17: ...nd are mechanically proficient Engine Oil Replacement 1 Loosen the oil drain plug 2 Drain the oil and remove the dipstick 3 Screw on and tighten the drain plug with seal washer 4 Reinstall the dipstic...

Page 18: ...carburetor without causing functional problems will vary with such factors as gasoline blend your storage temperatures and whether the fuel tank is partially or completely filled The air in a partiall...

Page 19: ...ant to reduce the hazard of gasoline vapor ignition Select a well ventilated storage area away from any appliance that operates with a flame such as a furnace water heater or clothes dryer Also avoid...

Page 20: ...tarting Failure 1 Is the engine switch at the ON position 2 Is the oil level too low 3 Is there enough fuel 4 Check the spark plug for spark during engine cranking Appliance Does Not Work 1 Check the...

Page 21: ...BG2800 BG5000 BG7000E OI B9052 OWNER S MANUAL 20 ELECTRICAL DIAGRAMS BG2800...

Page 22: ...BG2800 BG5000 BG7000E OI B9052 OWNER S MANUAL 21 BG5000...

Page 23: ...BG2800 BG5000 BG7000E OI B9052 OWNER S MANUAL 22 BG7000E...

Page 24: ...BG2800 BG5000 BG7000E OI B9052 OWNER S MANUAL 23 Assembly Drawings and Parts List...

Page 25: ...BG2800 BG5000 BG7000E OI B9052 OWNER S MANUAL 24 PARTS LIST 1 GENERATORS Engine and Alternator BG2800 BG5000 BG7000E...

Page 26: ...B05012 LSB05012 FLANGE HD HEX BOLT 1 42 2 TD08 TD08 TD08 LOCK WASHER 1 45 25002400 38002400 38002400 TERMINAL BLOCK 1 46 LSB05012 LSB05012 LSB05012 FLANGE HD HEX BOLT 2 47 25002007 38002007 38002007 E...

Page 27: ...0 LZA08032 LZA08032 THREADED STUD 2 121 16004007 34004007 34004007 THREADED STUD 2 122 XA1016 XA1220 XA1220 SLEEVE 2 123 16004200 24004200 24004200 SPARK PLUG 1 124 16004001 39004001 39004001 CYLINDER...

Page 28: ...LSB06012 LSB06012 FLANGE HEAD HEX BOLT 1 164 16007001 39007001 39007001 AIR CLEANER GASKET 1 165 16007002 39007002 39007002 CARBURETOR GASKET 1 167 16007004 34007004 34007004 INLET GASKET 1 168 200072...

Page 29: ...16012005 24012005 24012005 OIL SENSOR 1 194 LSB06014 LSB06014 LSB06014 FLANGE HD HEX BOLT 2 195 LMB10 LMB10 LMB10 SPECIAL NUT 1 196 16012007 16012007 16012007 DIODE 1 197 KBPC3506 KBPC3506 KBPC3506 DI...

Page 30: ...BG2800 BG5000 BG7000E OI B9052 OWNER S MANUAL 29 PARTS LIST 2 GENERATORS Frame Control Panel Muffler Fuel Tank and Air Cleaner BG2800...

Page 31: ...EMENT BEFORE 2014 1 BG2800 G11 AIR CLEANER COVER AFTER 2014 1 BG2800 G11 1 AIR CLEANER COVER BEFORE 2014 1 BG2800 G12 BOLT FOR AIR CLEANER 1 BG2800 G13 FUEL TANK CAP 1 BG2800 G14 FUEL INDICATOR 1 BG28...

Page 32: ...OAM WHEEL 2 BG2800 G47 WASHER 8 2 BG2800 G48 FLANGE BOLT M8 20 2 BG2800 G49 PANEL BACK COVER 1 BG2800 G50 FLANGE BOLT M6 22 2 BG2800 G51 NUT M5 1 BG2800 G52 REGULATOR 1 BG2800 G53 SPECIAL SCREW 1 BG28...

Page 33: ...BG2800 BG5000 BG7000E OI B9052 OWNER S MANUAL 32 PARTS LIST 3 GENERATORS Frame Control Panel Muffler Fuel Tank and Air Cleaner BG5000...

Page 34: ...9 AIR CLEANER SUPPORT 1 BG5000 G10 NUT M6 7 BG5000 G11 EX PIPE GASKET 2 BG5000 G12 FLANGE BOLT M8 25 2 BG5000 G13 SPRING WASHER 8 8 BG5000 G14 EXHAUST PIPE AFTER 2014 1 BG5000 G14 1 EXHAUST PIPE BEFOR...

Page 35: ...EL BACK COVER 1 BG5000 G51 SPECIAL SCREW M5 20 1 BG5000 G52 REGULATOR 1 BG5000 G53 NUT M5 1 BG5000 G54 CONTROL PANEL PRESSING PART 1 BG5000 G55 OVERCURRENT SWITCH 30A 1 BG5000 G56 SQUARE SOCKET 1 BG50...

Page 36: ...BG2800 BG5000 BG7000E OI B9052 OWNER S MANUAL 35 PARTS LIST 4 GENERATORS Frame Control Panel Muffler Fuel Tank and Air Cleaner BG7500E...

Page 37: ...LEANER SUPPORT 1 BG7500E G10 NUT M6 7 BG7500E G11 EX PIPE GASKET 2 BG7500E G12 FLANGE BOLT M8 25 2 BG7500E G13 SPRING WASHER 8 8 BG7500E G14 EXHAUST PIPE AFTER 2014 1 BG7500E G14 1 EXHAUST PIPE BEFORE...

Page 38: ...4 BG7500E G54 NUT M14 1 5 2 BG7500E G55 AXLE 2 BG7500E G56 WASHER 16 2 BG7500E G57 FOAM WHEEL 2 BG7500E G58 FLANGE BOLT M8 20 2 BG7500E G59 RUBBER GUARD 1 BG7500E G60 PANEL BACK COVER 1 BG7500E G61 SP...

Page 39: ...nery Minimum gaps to avoid crushing of parts of the human body EN 418 1993 Safety of Machinery Emergency stop equipment functional aspects Principles for design EN 12100 1 2003 Safety of Machinery Bas...

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