Bartell TS100, Instruction Manual & Parts Book

Page 1: ...UGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 5444 Doc OI B09006 Orig Rel 06 2005 Curr Rev 03 Rev Date 06 2014 INSTRUCTION MANUAL PARTS BOOK TS100 RIDE ON TROWEL POWERFUL EFFICIENT DEPENDABLE ...

Page 2: ...does not clear exhaust fumes WARNING BURN HAZARD Never come into contact with the engine or muffler when engine is operating or shortly after it is turned off Serious burns may occur WARNING ROTATING HAZARD Never place hands or feet inside safety guard rings Serious injury will result from contact with rotating blades CAUTION MOVING PARTS Before starting the machine ensure that all guards and safe...

Page 3: ...ENSIONING SPECIFICATION FIGURE 4 12 LUBRICATION 12 1 ENGINE OIL 12 2 SPIDER PLATE 12 3 GEARBOX 12 4 GEARBOX OIL CHANGE 12 5 GREASE FITTINGS 12 ASSEMBLY DRAWINGS AND PARTS LIST 13 1 CHASSIS ASSEMBLY FIGURE 1 14 CHASSIS PARTS LIST 16 2 POWERPLANT ASSEMBLY FIGURE 2 18 POWERPANT PARTS LIST 19 3 DRIVE TRAIN ASSEMBLY FIGURE 3 20 DRIVE TRAIN PARTS LIST 21 4 STEERING ASSEMBLY FIGURE 4 22 STEERING PARTS LI...

Page 4: ...r a minimum of 20 minutes and a final run phase at full throttle for a minimum of 25 minutes You can help ensure that your ride on trowel will perform at top levels by observing a simple routing on first use Consider that your new Ride on Trowel is like a new car Just as you would break in a new car to the road or any new machine to the job you should start gradually and build up to full use Learn...

Page 5: ...to be defective in either material or workmanship within a period of twelve 12 months from date of purchase provided that notice of such defective part or portion thereof is given to Bartell Morrison Inc within the twelve month warranty period No further or other guarantee or warranty expressed or implied in connection with the sale of the Ride on Power Trowel is given and our sole liability consi...

Page 6: ... Bartell ride on power trowel Your dealer is interested in your new trowel and has the desire to help you get the most value from it After reading through this manual thoroughly you will find that you can do some of the regular maintenance yourself However when in need of parts or major service be sure to see your Bartell dealer For your convenience we have provided this space to record relevant d...

Page 7: ...o o Test run Check operation o o o o o Controls Dead man switch operation Check o o o o o o Throttle pedal operation Check o o o o o o Joystick controls Check o Hydraulic system Check levels o o o o Check hoses o o o o Replace hoses 2 yrs Engine Fuel pipes clamps Check o o o o o Replace 2 yrs Engine oil Check Level o o o o o o Change o o o Engine oil filter Replace o o Oil cooler Clean o o o o Coo...

Page 8: ...he life of the power trowel and prevent expensive repairs Keeping your power trowel clean and free from concrete residue is the single most important regular maintenance operation over and above the checks in the service schedule above that can be performed Components such as oil seals belts drive line parts and bearings are prone to premature wear from exposure to concrete residue Using a spray o...

Page 9: ...tting could cause the centrifugal clutch to engage activation the trowel blades Be careful with the trowel around stub pipes or other obstructions on the floor Should the machine catch or hit such an obstruction serious damage may result to the machine or operator may be thrown from the machine Excess surface water may result in sudden loss of control of steering Disconnect battery before attempti...

Page 10: ... as required according to climatic conditions d Maintain left foot pressure on the dead man safety switch Engine will disengage and stop if safety switch is released Do not tape tie down or otherwise attempt to bypass safety device e Turn throttle control to approximately 1 4 turn Turn the ignition counterclockwise to energize the glow plugs for a few seconds Allow engine to warm up before proceed...

Page 11: ...d to be used on the job site only Do not use it to tow the machine off site The transporter for the TS100 Ride on model has sleeve tubes located on the sides of the frame The transporter chassis has the mating points for these sleeve tubes built in Once the transporter has been assembled the crank on the jack may have to be lowered in order for the sleeves to line up with the transporter before el...

Page 12: ...dependent on frequent and thorough lubrication Before using the trowel always check your engine for oil Use proper engine oil as recommended in the engine manufacturer s manual Fill crankcase to levels as recommended 2 SPIDER PLATE 4 Spoke Greased There are 8 eight grease fittings on the spider plates 4 four on each side which must be greased often to ensure smooth pitch efficiency and life of the...

Page 13: ...LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 06 05 Revised 06 14 13 A AS SS SE EM MB BL LY Y D DR RA AW WI IN NG GS S A AN ND D P PA AR RT TS S L LI IS ST T ...

Page 14: ...C BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 06 05 Revised 06 14 14 CHASSIS ASSEMBLY Figure 1 Complete Chassis ...

Page 15: ...Nut 6 Rear Floor Panel 27 Lock Nut 48 Lock Nut 7 Front Seat Frame Panel 28 Washer 49 Prop Rod 8 Rear Seat Frame Panel 29 Lockwasher 50 Hour Meter 9 Instrument Panel 30 Throttle Cable 51 Control Lamp 10 TS100 Hinge Plate 31 Ball Joint 52 Starter Key Switch 11 Seat 32 Dead Man Pedal Bracket 53 Socket Screw 12 Fuel Tank 33 Hex Bolt 54 Lock Nut 13 Joystick Box 34 Gas Pedal Bracket 55 Flatwasher 14 Joy...

Page 16: ...g 30 6 22 05 17 12528 Lamp 55 Watts 4 6 22 05 18 14322 Fuel Tank Neck 1 6 22 05 19 14321 Fuel Cap With Gauge 1 6 22 05 20 14600 Lockwasher Ext Tooth 10 Zinc Plated 11 6 22 05 21 14590 RHMC 10 32 x 3 8 LG Phillips 11 6 22 05 22 10905 Washer 3 8 M10 16 6 22 05 23 10902 Lockwasher 3 8 20 6 22 05 24 30181 HHCS 3 8 16 x 3 4 LG 8 6 22 05 25 30031 HHCS 1 4 20UNC x 1 2 LG 2 6 22 05 26 11586 Washer 5 16 12...

Page 17: ...7 10108 Nylock Nut 5 16 18UNC 4 6 22 05 48 10317 Nylock Nut 3 8 16UNC 4 6 22 05 49 14641 Prop Rod TS100H 1 6 22 05 50 12991 Hour Meter 1 6 22 05 51 12945 Control Lamp Amber 12 VDC 3 6 22 05 52 14143 Starter Key Switch Honda 1 6 22 05 53 30012 SHCS 1 2 20UNF x 3 LG 2 6 22 05 54 12517 Nylock Nut 1 2 20UNF 2 6 22 05 55 10919 Flatwasher 5 16 Dia 4 6 22 05 56 14101 Anti Vibration Mount 4 6 22 05 57 104...

Page 18: ...X 732 566 5444 Created 06 05 Revised 06 14 18 POWERPLANT ASSEMBLY Figure 2 Complete Powerplant Item Description Item Description Item Description 1 Engine 9 Ball Joint 17 Hex Bolt 2 Pulley Mnt Brkt 10 Locknut 18 Key 3 Pulley Mnt Brkt 11 Hex Bolt 19 Washer 4 Mounting Brkt 12 Fuel Filter 20 Hex Bolt 5 Mounting Brkt 13 Washer 21 Lockwasher 6 Throttle Bracket 14 Lockwasher 22 Spacer 7 Stub Shaft 15 He...

Page 19: ... 1 6 23 05 5 14120 Kubota Mnt ing Brkt 5 16 1 6 23 05 6 14117 Throttle Bracket 1 6 23 05 7 14222 Stub Shaft 38 Hp Kubota 1 6 23 05 8 12793 Clutch Drive Pulley BLM 1 6 23 05 9 11124 Ball Joint 1 6 23 05 10 10402 Locknut 5 16 2 6 23 05 11 30142 HHCS 5 16 18 UNC x 3 4 LG 2 6 23 05 12 21367 Kabuta Gas Filter comes with engine 1 6 23 05 13 11314 Thick Washer 0 433 ID 1 6 23 05 14 10009 Lockwasher 1 2 5...

Page 20: ... 13 Trowel Blade 25 Flange Bearing 37 Key 2 Spider Plate Ass y 14 U Joint Drive 26 Lockwasher 38 Bushing 3 Gear Box Ass y 15 Lockwasher 27 Hex Bolt 39 Sheave 4 Gear Box Ass y 16 Hex Bolt 28 Washer 40 Belt 5 Mounting Plate 17 Set Screw 29 Hex Nut 41 Belt 6 Mounting Brkt RH 18 Hex Bolt 30 Jackshaft 42 Retaining Ring Shaft 7 Pivot Brkt RH 19 Lock Nut 31 Driveshaft 43 Yoke Arm 8 Mounting Brkt LH 20 Be...

Page 21: ...C x 750 6 7 29 04 18 10269 HHCS 7 16 20UNF x 1 1 2 LG 8 7 29 04 19 13488 Hex Locknut 7 16 20UNF Nylon 8 7 29 04 20 13570 Flange Bearing 20mm ID 4 7 29 04 21 10608 Key 1 4 Sq x 1 5 32 LG 3 7 29 04 22 14123 Key 3 8 Sq x 1 5 8 LG 2 7 29 04 23 14099 Spider Plate Retainer 2 7 29 04 24 10802 SHCS 1 2 13UNC x 1 1 2 LG 2 7 29 04 25 13246 Flange Bearing UCFL 206 104D1 4 7 29 04 26 10009 Lockwasher 1 2 8 7 ...

Page 22: ...escription Item Description Item Description Item Description 1 Washer 10 Lever Pin 19 Oil Tank 28 Spacer 2 Lock Nut 11 Bushing 20 Hyd Cylinder 29 Filter 3 Lock Nut 12 Lever 21 Pivot Arm 30 Tank Gauge 4 Rod End 13 Fitting Adapter 22 Pin 31 Hex Bolt 5 Jam Nut 14 Fitting Adaptor 23 Rod End 32 Lockwasher 6 Threaded Rod 15 Hyd Manifold Block 24 Jam Nut 33 Tank Cover 7 Rod End 16 Hyd Joystick 25 Suctio...

Page 23: ... 2 7 29 04 12 14141 Lever LH RH 1 7 29 04 13 14348 Fitting Male Adapter Brass 6JIC 6SAE 12 7 29 04 14 14349 Fitting Male Adaptor Brass 8 JIC 8 SAE 1 7 29 04 15 14508 Hydraulic Manifold Block 1 7 29 04 16 14507 Hydraulic Joystick 4 Way 1 7 29 04 17 14506 Hydraulic Joystick 2 Axis 1 7 29 04 18 14513 Hydraulic Cyclinder 50BC2MLTS13A2 50 1 7 29 04 19 14324 Oil Tank TS100 1 7 29 04 20 14505 Hydraulic C...

Page 24: ...vised 06 14 24 GEARBOX ASSEMBLY Figure 5 Gearbox Assembly Note Left hand gearbox shown Item Description Item Description Item Description 1 Gearbox Bottom 8 Wormshaft 15 Magnetic Drain Plug 2 Gearbox Top 9 Retaining Ring 16 Lockwasher 3 Main Gear 10 Gearbox Input Seal 17 Hex Bolt 4 Mainshaft 11 Coutershaft Cap 18 Mainshaft Seal 5 Key 12 Retaining Ring 19 Washer 6 Mainshaft Bearing 13 View Gauge 20...

Page 25: ... 04 5 13580 13580 Key Mainshaft Heavy GB 1 7 29 04 6 13563 13563 Mainshaft Bearing 2 7 29 04 7 13910 13910 Mainshaft Bearing Bottom 2 7 29 04 8 14008 14007 Worm Shaft 4 Pitch 1 7 29 04 9 14012 14012 Retaining Ring Input 1 7 29 04 10 14010 14010 Gearbox Input Seal 1 7 29 04 11 14013 14013 Coutershaft Cap 1 7 29 04 12 14009 14009 Retaining Ring 3000 X315 1 7 29 04 13 13515 13515 View Gauge 1 7 29 04...

Page 26: ... DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 06 05 Revised 06 14 26 PITCH CONTROL ASSEMBLY Figure 6 Pitch Control Item Description Item Description 1 Pitch Control Tube 8 Handle Coupling 2 Screw Shaft 9 Spring Pin 3 Slide Bushing 10 Socket Screw 4 Retainer 11 Spring Pin 5 Washer 12 Control Cable 6 Screw Shaft 13 Machine Screw 7 Bearing 14 Lock Washer ...

Page 27: ...ch Control Tube 1 12 8 04 2 10303 Screw Shaft 1 12 8 04 3 10308 Slide Bushing 1 12 8 04 4 10307 Retainer 1 12 8 04 5 10306 Washer 3 4 Dia 1 12 8 04 6 10305 Screw Shaft 1 12 8 04 7 10304 Bearing 607V Nice 1 12 8 04 8 12894 Coupling Handle Ass m 1 12 8 04 9 13015 Spring Pin 3 16 Dia x 1 1 4 1 12 8 04 10 10510 SHCS 1 4 20 x 3 8 LG 1 12 8 04 11 10309 Spring Pin 3 16 Dia x 1 1 2 LG 1 12 8 04 12 22539 C...

Page 28: ...X 732 566 5444 Created 06 05 Revised 06 14 28 10 20 30 SPIDER PLATE ASSEMBLY Figure 7 Greased Spider Assembly Note 5 blade spider plate shown Item Description Item Description 1 Spider Plate 7 Lift Lever 2 Trowel Arm 8 Hex Bolt 3 Grease Fitting 9 Carriage Bolt 4 Hex Bolt 10 Hex Jam Nut 5 Cap Grease 11 Pipe Plug 6 Lockwasher Figure 8 Pressure Plate Assembly Item Description 10 Pressure Plate 20 Thr...

Page 29: ...807 Carriage Bolt 3 8 16 x 1 1 4 LG 4 7 29 04 10 10808 10808 Hex Jam Nut 3 8 16UNC 4 7 29 04 11 14266 14266 Pipe Plug 1 8 27NPT Brass 4 7 29 04 Assembly 14327 RS CCW 14328 LS CW 5 Blade Spider Assembly Greased Item 14327 14328 Description Qty Eff Date 1 14259 14259 5 Spoke Spider Plate Cast 1 7 29 04 2 14020 14020 Trowel Arm TS100 5 7 29 04 3 10801 10801 Grease Fitting 65 Deg 1 8 NPT 5 7 29 04 4 1...

Page 30: ...VD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 06 05 Revised 06 14 30 TROWEL BLADE ASSEMBLY Figure 9 Trowel Blade Kit Note 6 x 18 model shown Item Description 1 Trowel Blade 2 Hex Bolt 3 Washer ...

Page 31: ... 06 05 Revised 06 14 31 CUSTOMER PARTS LIST Assembly Trowel Blade Assembly 6 x 18 Finish 4 Blade Item Part Description Qty Eff Date 1 14337 6 x 18 Imperial Trowel Blade 4 7 29 04 2 10403 HHCS 5 16 18 x 2 16 7 29 04 3 10402 Lockwasher 5 16 16 7 29 04 Assembly Trowel Blade Assembly 6 x 18 Finish 5 Blade Item Part Description Qty Eff Date 1 14337 6 x 18 Imperial Trowel Blade 5 7 29 04 2 10403 HHCS 5 ...

Page 32: ...400 FAX 732 566 5444 Created 06 05 Revised 06 14 32 RETARDANT SPRAY SYSTEM Figure 10 Spray Kit Item Description Item Description Item Description 1 Tank 9 Fitting Hose Barb 17 Washer 2 Tank Bracket 10 Fitting Tee Barb 18 Hex Bolt 3 Pump 11 Needle Valve 19 Hex Bolt 4 Solenoid 12 Spray Nozzle Set 20 Washer 5 Fitting 13 Hose Clamp 21 Lock Nut 6 Hose 14 Hose 22 Tubing 7 Fitting Elbow 15 Fitting Elbow ...

Page 33: ...Rubber Gray 18 LG 1 12 8 04 7 14247 Fitting 90 Deg Hose Barb 1 12 8 04 8 00644 Tubing Rubber Gray 4 LG 1 12 8 04 9 14289 Fitting Hose Barb 3 8 Tube 1 12 8 04 10 14201 Fitting Branch Tee 1 12 8 04 11 14288 Valve Needle 1 4NPTF 1 4MPTM 1 12 8 04 12 14179 Spray Nozzle Set 3 16 Tube 1 12 8 04 13 13591 Wiring Clamp 5 8 2 12 8 04 14 00644 Tubing Rubber Gray 26 LG 1 12 8 04 15 14291 Fitting Street Elbow ...

Page 34: ...M BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 06 05 Revised 06 14 34 TRANSPORTER ASSEMBLY Figure 11 TS100 Transporter Item Description 1 Dolly LH 2 Dolly RH 3 Folding Handle 4 Hitch Pin ...

Page 35: ... 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 06 05 Revised 06 14 35 CUSTOMER PARTS LIST Assembly 22523 Transporter Item Part Description Qty Eff Date 1 11520 Transporter Dolly LH 1 7 29 04 2 11525 Transporter Dolly RH 1 7 29 04 3 11516 Folding Handle 1 7 29 04 4 12487 Large Hitch Pin 3 1 2 2 7 29 04 ...

Page 36: ...01 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 06 05 Revised 06 14 36 TRANSPORTER ASSEMBLY CONTINUED Figure 12 TS100 Dolly Ass y Note Left hand Dolly Shown Item Description Item Description 1 Wheel 7 Pin 2 Bushing 8 Hex Bolt 3 Spacer 9 Upper Dolly Ass y 4 Lockwasher 10 Wheel Yoke 5 Bushing 11 Lower Dolly Ass y 6 Cotter Pin ...

Page 37: ...porter Item RH 11525 LH 11520 Description Qty Eff Date 1 13198 13198 Wheel 16 Dia x 4 Hub 2 7 29 04 2 10984 10984 Flanged Bushing 2 7 29 04 3 12930 12930 Fender Washer 1 2 Dia 1 7 29 04 4 10009 10009 Lockwasher 1 2 1 7 29 04 5 12593 12593 Flanged Bushing 2 7 29 04 6 50265 50265 Cotter Pin 1 8 Dia 2 7 29 04 7 11517 11517 Axle Dolly Wheels 2 7 29 04 8 10008 10008 HHCS 1 2 13 x 1 1 4 LG 1 7 29 04 9 1...

Page 38: ...RIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 06 05 Revised 06 14 38 TRANSPORTER HANDLE ASSEMBLY Figure 13 TS100 Transporter Assembly Item Description Item Description 1 Wheel 7 Pin 2 Bushing 8 Hex Bolt 3 Spacer 9 Upper Dolly Ass y ...

Page 39: ...Y USA 07728 732 566 5400 FAX 732 566 5444 Created 06 05 Revised 06 14 39 CUSTOMER PARTS LIST Assembly 11516 Transporter Handle Assembly Item Part Description Qty Eff Date 1 11516 2 Transporter Cross Beam 1 7 29 04 2 11516 3 Transporter Arm Short 1 7 29 04 3 11516 4 Transporter Arm Long 1 7 29 04 4 11516 1 Transporter Handle 1 7 29 04 5 12742 HHCS 1 2 13 x 3 3 7 29 04 6 10547 Locknut 1 2 13 UNC 3 7...

Page 40: ...L MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 06 05 Revised 06 14 40 ELECTRICAL SCHEMATIC Figure 14 TS100 Electrical Schematic ...

Page 41: ...der plate adjustment jig pg 12 Mainshaft bent Steering handle too far right or left SPIDER PLATE HARD TO GREASE Fittings plugged Cement in grease grooves of arms Grease fittings too tight PITCH CONTROLS WILL NOT OPERATE BLADES Cable broken or out of adjustment Slot screw missing under side of handle Pressure plate and or yoke arm broken or badly worn Hand crank adjuster not working BELT WEARING RA...

Page 42: ...100 250 cm 50 127 cm 33 84 cm 1450 lbs 659 kg Trowel Coverage Travel Speed 30 sq ft 3 0 sq m 380 ft min 120 m min Dual Rotor Speeds Float Blade Size Finish Blade Size Combo Blade Pan Float Size Up to 165 rpm 10 x 18 25 x 46 cm 8 x 18 20 x 46 cm 8 x 18 20 x 46 cm 48 1 2 122 cm Electric Start Electrical System Charging System Yes 12 Volt 30 Amps Battery Dead man Safety Switch Fuel Capacity Running T...

Page 43: ...orldwide Distribution International Marketing Distributed By Bartell Morrison Inc 375 Annagem Blvd Mississauga ON Canada L5T 3A7 Tel 905 364 4200 Fax 905 364 4201 http www bartellmorrison com Conforms with the provisions of the MACHINES directive modified directive 89 392 CEE and the national codes transposing it Directive 89 392 CEE modified and the rules governing its transposition Brampton Onta...

Page 44: ...ARTELL MORRISON INC BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 06 05 Revised 06 14 44 NOTES ...