Bartell TS74, Instruction Manual

Page 1: ...AUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 5444 Doc OI B09004 Orig Rel 04 2010 Curr Rev 06 Rev Date 06 2014 INSTRUCTION MANUAL PARTS BOOK TS74 RIDE ON TROWEL POWERFUL EFFICIENT DEPENDABLE ...

Page 2: ...does not clear exhaust fumes WARNING BURN HAZARD Never come into contact with the engine or muffler when engine is operating or shortly after it is turned off Serious burns may occur WARNING ROTATING HAZARD Never place hands or feet inside safety guard rings Serious injury will result from contact with rotating blades CAUTION MOVING PARTS Before starting the machine ensure that all guards and safe...

Page 3: ...R 10 3 SPARK PLUG 10 4 BELT CHANGE PROCEDURE 11 5 BELT TENSIONING SPECIFICATION FIGURE 4 11 LUBRICATION 11 1 ENGINE OIL 11 2 SPIDER PLATE 11 3 GEARBOX 11 4 GEARBOX OIL CHANGE 11 5 GREASE FITTINGS 11 TROWEL ARM ADJUSTMENT FIXTURE 12 ASSEMBLY DRAWINGS AND PARTS LIST 13 1 CHASSIS ASSEMBLY FIGURE 1 14 CHASSIS PARTS LIST 15 2 POWERPLANT ASSEMBLY FIGURE 2 POWERPLANT PARTS LIST 16 3 DRIVE TRAIN ASSEMBLY ...

Page 4: ... to 3 4 throttle and a final run phase at full throttle for a minimum of 20 minutes You can help ensure that your Ride on will perform at top levels by observing a simple routing on first use Consider that your new Ride on Trowel is like a new car Just as you would break in a new car to the road or any new machine to the job you should start gradually and build up to full use Learn what your machi...

Page 5: ... Bartell ride on power trowel Your dealer is interested in your new trowel and has the desire to help you get the most value from it After reading through this manual thoroughly you will find that you can do some of the regular maintenance yourself However when in need of parts or major service be sure to see your Bartell dealer For your convenience we have provided this space to record relevant d...

Page 6: ...on Check o o o o o o Throttle pedal operation Check o o o o o o Steering linkages Check o o o o o o Lubricate o o o o o Replace As req d Pitch control levers Check o o o o o o Lubricate o o o o o Joystick controls N A Check o Hydraulic system N A Check levels o o o o Check hoses o o o o Replace hoses 2 yrs Engine Fuel pipes clamps Check o o o o o Replace 2 yrs Engine oil Check Level o o o o o o Ch...

Page 7: ...ong the life of the power trowel and prevent expensive repairs Keeping your power trowel clean and free from concrete residue is the single most important regular maintenance operation over and above the checks in the service schedule above that can be performed Components such as oil seals belts drive line parts and bearings are prone to premature wear from exposure to concrete residue Using a sp...

Page 8: ...ns on the floor Should the machine catch or hit such an obstruction serious damage may result to the machine or operator may be thrown from the machine Excess surface water may result in sudden loss of control of steering Disconnect battery before attempting any electrical maintenance Ensure that the electrical dead man switch located on the right hand steering lever is operating Placing your righ...

Page 9: ... start fill the fuel tank Check engine and gearbox oil levels WARRANTY IS VOID IF RUN WITHOUT OIL Fill tank with safety approved fuel containers DO NOT MIX OIL WITH FUEL b Maintain contact with the dead man safety switch Engine will disengage and stop if safety switch is released Do not tape tie down or otherwise attempt to bypass safety device c Turn ignition key all the way Allow engine to warm ...

Page 10: ...hown with respect to each other after performing any maintenance 7 TRANSPORTER USE CAUTION The transporter is designed to be used on the job site only Do not use it to tow the machine off site The transporter has pick up brackets located on the inside of the wheels which should be positioned under the pick up points on the frame Before connection the handle will be pointing upwards at approximatel...

Page 11: ... as recommended in the engine manufacturer s manual Fill crankcase to levels as recommended 2 SPIDER PLATE There are 8 eight grease fittings on the spider plates 4 four on each must be greased daily SPIDER PLATES MUST BE GREASED EVERY TIME MACHINE IS USED 3 GEARBOX Check the oil level sight plugs on both gearboxes daily to ensure the oil is half way on the site glass Top up with Chevron HiPerSYN I...

Page 12: ...procedure described above NOTE IT IS IMPORTANT THAT WHEN TIGHT ENING SQUARE HEAD SETSCREW 4 IT SEATS ITSELF SECURELY INTO DIMPLE MACHINED IN ARM 4 Place trowel arm assembly 1 and 2 in fixture 5 with lift lever 2 butting up against fixture Secure in place with bolts 6 5a 5 Loosen locknut 7 and screw carriage bold 8 down to full depth allowable This will provide for ample clearance to swing adjustme...

Page 13: ...LC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 04 08 Revised 06 14 13 A AS SS SE EM MB BL LY Y D DR RA AW WI IN NG GS S A AN ND D P PA AR RT TS S L LI IS ST T ...

Page 14: ... BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 04 08 Revised 06 14 14 CHASSIS ASSEMBLY Figure 1 Complete Chassis ...

Page 15: ...6 28 07 125 14480 Hold Down Bar Fuel 1 06 28 07 126 13192 Battery Box Black Poly 1 06 28 07 127 13595 Battery Clamp 1 06 28 07 133 13952 Floor Plate TS74 2 1 06 28 07 139 50316 HHCS 1 4 20UNC x 1 LG 2 06 28 07 140 30141 Locknut 1 4 20UNC 2 06 28 07 141 13622 Pitch Control Ass y 1 06 28 07 143 10317 3 8 16UNC Locknut Nylon 12 06 28 07 150 11586 Washer 5 16 2 06 28 07 151 10507 HHCS 3 8 16 UNC x 1 L...

Page 16: ...werplant CUSTOMER PARTS LIST Item Honda 20 hp Description Qty Eff S N Eff Date 160 10905 USS Flat Washer 3 8 Dia 1 06 28 07 215 10902 Lock Washer 3 8 Dia 1 06 28 07 222 10270 HHCS 3 8 16UNC x 2 1 2 LG 1 06 28 07 228 10402 Lock Nut 5 16 4 06 28 07 248 14707 Drive Pulley 1 06 28 07 251 12707 Clutch Spacer 1 06 28 07 257 10915 Hex Nut 5 16 18UNC 4 06 28 07 258 21392 Honda GX630 1 06 28 07 260 10919 F...

Page 17: ... BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 04 08 Revised 06 14 17 This Page Has Been Intentionally Left Blank ...

Page 18: ... 291 Grease Fitting 168 Screw 215 Lock Washer 320 Pin 170 Mounting Plate 216 Hex Nut 338 Bushing 201 Spider Plate Ass y 218 Key Stock 346 Support Pin 202 Spider Plate Ass y 220 Stud 348 Bracket Set 203 Gearbox Ass y 228 Lock Washer 349 Cross Bushing Ass y 204 Gearbox Ass y 229 Drive Shaft 350 Flange Bearing 205 Pressure Plate Ass y 243 Drive Clutch 351 Hex Screw 206 Yoke Arm 244 Hex Screw 352 Lock...

Page 19: ... 06 28 07 213 10823 Cap Plug EC 12 2 06 28 07 215 10902 Lock Washer 3 8 Dia 8 06 28 07 216 10901 Hex Nut 3 8 16UNC 8 06 28 07 218 10208 Key Stock 3 16 SQ x 1 1 2 LG 2 06 28 07 220 10952 Stud 3 8 16UNC x 1 1 4 LG 8 06 28 07 228 10402 Lock Washer 5 16 16 06 28 07 229 22493 Drive Shaft Assembly SM 1 06 28 07 243 14708 Driven Pulley 1 06 28 07 244 10271 HHCS 1 4 28UNF x 3 4 LG 1 06 28 07 247 14710 Dri...

Page 20: ...Left Handle Pivot 321 Hex Screw 214 Stud 308 Right Handle Lever 322 Flat Washer 215 Lock Washer 309 Thread Rod 325 Flanged Bearing 216 Hex Nut 311 Steering Bracket LH 330 Steering Rod 233 Lock Washer 312 Steering Bracket RH 331 Steering Handle Tube 250 Hex Bolt 314 Rod End Pivot 333 Handle Grip 301 Left Control Arm 315 Threaded Rod 334 Socket Screw 302 Right Control Arm 316 Push Rod 336 Steering F...

Page 21: ... 9 06 28 07 306 12592 Hex Jam Nut 1 2 20 UNF 10 06 28 07 307 13731 Left Handle Pivot TS74 1 06 28 07 308 13778 Right Handle Lever TS74 1 06 28 07 309 12969 Threaded Rod 1 2 20 x 2 1 4 LG 2 06 28 07 311 13775 Steering Bracket LH 1 06 28 07 312 13774 Steering Bracket RH 1 06 28 07 314 12420 Rod End Pivot Ass y Female 2 06 28 07 315 12659 Threaded Rod 1 2 20 x 3 1 4 LG 1 06 28 07 316 13742 Push Rod T...

Page 22: ...arbox Assembly Note Left hand gearbox shown Item Description Item Description Item Description 1 Gear Housing 12 Counter Shaft 23 O Ring 2 Main Shaft 13 Key 24 Oil Seal 3 Taper Bearing 14 Large Flange 25 Seal Retainer 4 Lock Washer 15 End Cap Flange 26 Screw 5 Woodruff Key 16 Screw 27 Sight Plug 6 Worm Gear 17 O Ring 28 O Ring 7 Pressure Washer 18 Shaft Seal 29 Plug 8 Screw 19 Pulley Spacer 30 Rel...

Page 23: ...7 11 10229 Taper Bearing 4T LM11949V1 2 06 28 07 12 10263 Front Counter Shaft 1 06 28 07 13 10206 Key 3 16 SQ x 1 7 8 LG 1 06 28 07 14 10231 Large Flange 1 06 28 07 15 10265 Large End Cap Flange 1 06 28 07 16 10213 SHCS 1 4 20 UNC x 3 4 LG 1 06 28 07 17 10281 O ring 1 06 28 07 18 10266 Ext Shaft Seal 1 06 28 07 19 10267 Pulley Spacer 1 06 28 07 20 10929 Gearbox Cover Large 1 06 28 07 21 10678 Oil ...

Page 24: ...t hand gearbox shown Item Description Item Description Item Description 1 Gear Housing 13 Relief Valve 23 Woodruff Key 2 Large Flange 14 Plug 24 Worm Gear 3 End Cap 15 Sight Plug 25 Taper Bearing 4 Taper Bearing 16 Seal Retainer 26 Lock Washer 5 Gearbox Cover 17 Counter Shaft 27 Pressure Washer 6 Screw 18 Spacer 28 Screw 7 Screw 12 O Ring 22 Main Shaft 8 Screw 19 Key 29 Bearing 9 Oil Seal 13 Relie...

Page 25: ... 07 10 10676 Oil Seal 1 06 28 07 11 10228 O ring No 227 2 06 28 07 12 10931 O ring No 213 1 06 28 07 13 10909 Relief Valve 1 06 28 07 14 10911 Plug 3 8 NPT 2 06 28 07 15 10930 Sight Plug 1 06 28 07 16 10950 Seal Retainer 1 06 28 07 17 10259 Counter Shaft Ride on 1 06 28 07 18 10223 Spacer 1 06 28 07 19 10206 Key 3 16 SQ x 1 7 8 LG 1 06 28 07 20 10273 RH Worm 8620 1 06 28 07 21 10202 Jam Nut 3 8 18...

Page 26: ...364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 04 08 Revised 06 14 26 PITCH CONTROL SYSTEM Figure 7 Pitch Control Assembly Item Description Item Description 1 Tube 8 Washer 2 Cable 9 Retainer 3 Slide Bushing 10 Screw Shaft 4 Spring Pin 11 Hand Knob 5 Screw 12 Pin 6 Screw 13 Bearing 7 Lock Washer 14 Screw Shaft ...

Page 27: ...e 1 13621 14333 Pitch Control Tube 1 06 28 07 2 13623 22539 Pitch Control Cable 1 06 28 07 3 10308 10308 Slide Bushing 1 06 28 07 4 10309 10309 Spring Pin 3 16 Dia x 1 1 2LG 1 06 28 07 5 10510 10510 SHCS 1 4 20 x 3 8 LG 1 06 28 07 6 10511 10511 RHMS 1 4 20 x 3 8 LG 1 06 28 07 7 10521 10521 Lock Washer 1 4 Dia 1 06 28 07 8 10306 10306 Washer 3 4 Dia 1 06 28 07 9 10307 10307 Retainer 1 06 28 07 10 1...

Page 28: ... 5444 Created 04 08 Revised 06 14 28 10 20 30 SPIDER PLATE ASSEMBLY Figure 8 Greased Spider Assembly Note 4 Blade RH Spider Plate Shown Item Description Item Description 1 Spider Plate 7 Lift Lever 2 Grease Fitting 8 Jam Nut 3 Cap Plug 9 Carriage Bolt 4 Trowel Arm 10 Cup Point Screw 5 Dog point Bolt 11 Adjusting Screw 6 Lock Washer Figure 9 Pressure Plate Assembly Item Description 10 Pressure Plat...

Page 29: ...06 28 07 2 10801 10801 Grease Fitting 4 06 28 07 3 10822 10822 Cap Plug Grease Nipple Red 4 06 28 07 4 10861 10861 Trowel Arm TS74 4 06 28 07 5 10806 10806 HHCS 3 8 16 X 7 8 Dog Point 4 06 28 07 6 10805 10805 Lock Washer Ø3 8 External Tooth 4 06 28 07 7 10839 10819 Large Lift Lever 4 06 28 07 8 10808 10808 Hex Jam Nut 3 8 16 UNC 8 06 28 07 9 10807 10807 Carriage Bolt 3 8 16 x 1 1 4 4 06 28 07 10 1...

Page 30: ... BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 04 08 Revised 06 14 30 TROWEL BLADE ASSEMBLY Figure 9 Trowel Blade Kit Item Description 228 Lock Washer 259 Hex Bolt 501 507 Trowel Hex Bolt ...

Page 31: ...sh 4 Blade Metric 6x14 Finish 4 Blade Items marked with are recommended spare parts Item Part Description Qty Eff S N Eff Date 228 10402 Lock Washer 5 16 Dia 8 06 28 07 259 10403 HHCS 5 16 18 x 2 LG Grade 5 4 06 28 07 501 20414 6 x 14 Imperial Trowel Blade 4 06 28 07 507 10401 HHCS 5 16 18 UNC x 1 1 2 LG 4 06 28 07 Item Part Description Qty Eff S N Eff Date 501 20457 6 x 14 Metric Trowel Blade 4 0...

Page 32: ...4 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 04 08 Revised 06 14 32 TRANSPORTER ASSEMBLY Figure 11 TS74 Transporter 22593 Item Description Item Description 1 Frame Assembly 6 Lock Nut 2 Linkage Arm 7 Wheel 3 Chain 8 Hitch Pin 4 Flat Washer 9 Cotter Pin 5 Hex Bolt 10 Handle Grips ...

Page 33: ...ARTS LIST Assembly 22593 TRANSPORTER Item Part Description Qty Eff S N Eff Date 1 22594 Transporter Frame Assembly 1 06 28 07 2 13364 Transporter Linkage Arm 1 06 28 07 3 12860 Chain Link With 3 8 Washer 1 06 28 07 5 12859 HHCS 3 8 16 UNC x 2 LG 1 06 28 07 6 10317 Nylon Locknut 3 8 16UNC 1 06 28 07 7 13198 Wheel 16 Dia x 4 Hub 2 06 28 07 8 12487 Large Hitch Pin 3 1 2 LG 2 06 28 07 9 50265 Cotter P...

Page 34: ...ider plate adjustment jig pg 13 Mainshaft bent Steering handle too far right or left SPIDER PLATE HARD TO GREASE Fittings plugged Cement in grease grooves of arms Grease fittings too tight PITCH CONTROLS WILL NOT OPERATE BLADES Cable broken or out of adjustment Slot screw missing under side of handle Pressure plate and or yoke arm broken or badly worn Hand crank adjuster not working BELT WEARING R...

Page 35: ...m 40 102 cm 492 lbs 223 6 kg Trowel Coverage Travel Speed 14 5 sq ft 1 45 sq m Up to 380 ft min 115 m min Dual Rotor Speeds Float Blade Size Finish Blade Size Combo Blade Size 130 rpm 10 x 14 25 x 36 cm 6 x 14 15 x 36 cm 8 x14 20 x 36 cm Electric Start Electrical System Charging System Yes 12 Volt 16 Amps Battery Dead man Safety Switch Fuel Capacity approximately Running Time approximately 12 Volt...

Page 36: ...MPANY INFORMATION Worldwide Distribution International Marketing Distributed By Bartell Morrison Inc 375 Annagem Blvd Mississauga ON Canada L5T 3A7 Tel 905 364 4200 Fax 905 364 4201 http www bartellmorrison com Conforms with the provisions of the MACHINES directive modified directive 89 392 CEE and the national codes transposing it Directive 89 392 CEE modified and the rules governing its transpos...

Page 37: ...ARTELL MORRISON INC BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 04 08 Revised 06 14 37 NOTES ...

Page 38: ...tion to be defective in either material or workmanship within a period of twelve 12 months from date of purchase provided that notice of such defective part or portion thereof is given to Bartell Morrison Inc within the twelve month warranty period No further or other guarantee or warranty expressed or implied in connection with the sale of the Ride on Power Trowel is given and our sole liability ...

Page 39: ...son Inc may at its discretion request that the equipment to be considered for warranty be returned at the owner s expense to an authorized repair facility for inspection Under this warranty we may at our discretion repair or replace a part or the whole of the defective component or equipment Our Warranty coverage is limited to the cost to repair or replace the defective portion of the equipment an...

Page 40: ... parts of the human body EN 418 1993 Safety of Machinery Emergency stop equipment functional aspects Principles for design EN 12100 1 2003 Safety of Machinery Basic Concepts general principles for design Part 1 Basic Terminology methodology EN 12100 2 2003 Safety of Machinery Basic Concepts general principles for design Part 2 Technical Principles EN ISO 4872 1978 Acoustics Measurement of Airborne...

Page 41: ...dossier tecnico di construzione è conservato presso Bartell Morrison Inc 375 Annagem Blvd Mississauga Ontario Canada L5T 3A7 Telephone 905 364 4200 Facsimile 905 364 4201 The authorized representative is Le représentant autorisé est Gemachtigd vertegenwoordiger is La representación autorizada es O representante autorizado é Il rappresentate autorizzato Mr Steve Adam International Sales Manager C o...