Baruffaldi DB-21, Installation And Use Manual

Page 1: ...E DB 21 GEN ENG Ed 2022 Rev 11 Pag 1 di 34 INSTALLATION AND USE MANUAL Servo Drive type DB 21 Suitable for turrets models Linea Archimede TB TBMA TBMR Linea Michelangelo TAB Linea Leonardo TC TCMA TCM...

Page 2: ...PERATIVE MODE __________________________________________________________ 14 5 6 POSITION REQUIRED ________________________________________________________ 14 6 DIPSWITCH SETTING FOR TURRET TYPE SELECT...

Page 3: ...nce is not performed correctly and regularly Functional changes of any type are brought without manufacturer s consent Original spare parts are not used This symbol highlights critical operations a wr...

Page 4: ...hat the converter cannot work without nominal temperature range 0 40 C Relative air humidity must be kept below 90 with no condensation A 150mm clearance area must be considered over and under the dri...

Page 5: ...cables must be shielded and connected to the ground in order to prevent EMC problems TURRET CABLE INSTALLATION It is necessary to separate the turret cables from other machines cables e g separate ca...

Page 6: ...nal Current 6Arms Method of current control SPWM chopper frequency 3 10 KHz Motor control method Torque control speed control angular position control Clamp resistance 47 50W Protection grade IP 20 LI...

Page 7: ...c and drives details page 6 X5 OUTPUT MOTOR U V W T 3 phase shielded cable min 1 5mm2 with ground J2 INPUT ANGULAR POSITION TRANSDUCER Use cable with shielded twisted pairs and external shield min 0 2...

Page 8: ...X4 J2 X3 RS485 J1 X3 Software supervisior only for Service support The using of auxilliary relais between the drive and the electrovalves is mandatory X4 connections Lo 15 Lo 16 OP must be conencted d...

Page 9: ...llow 7 sin Blue 8 0 sin Pink 9 Shield 1 2 3 4 5 6 7 8 9 LI 15 OP LI 16 OP 24v OP LI 12 LI 13 LI 14 Brown 10 24V Blue 11 0V Black 12 Turret Unlock Black 13 Turret Lock Black 14 Zero Sensor Brown 10 24V...

Page 10: ...ed 6 cos Yellow 7 sin Blue 8 0 sin Pink 9 Shield 1 2 3 4 5 6 7 8 9 LI 15 OP LI 16 OP 24v OP LI 12 LI 13 LI 14 Brown 10 24V Blue 11 0V Black 12 Turret Unlock Black 13 Turret Lock Black 14 Zero Sensor L...

Page 11: ...6 cos Yellow 7 sin Blue 8 0 sin Pink 9 Shield 1 2 3 4 5 6 7 8 9 LI 15 OP LI 16 OP 24v OP LI 12 LI 13 LI 14 Brown 10 24V Blue 11 0V Black 12 Turret Unlock Black 13 Turret Lock Black 14 Zero Sensor L1 L...

Page 12: ...Unlock 3 Turret Lock 4 Zero Sensor L1 L2 L3 100c MOTOR Shielded Cable 4x1 5mm Serial Port 24v OP LO 15 LO 16 OP 1 5 2 DB BUS output DO NOT USE 5 24V 6 0V 102b TURRET Shielded Cable sensors 24Vdc no p...

Page 13: ...not in reset mode mode bit off The position feedback is in binary code see table at left without the parity bit 5 3 ALARMS N 5 binary outputs communicate the presence of an active alarm In order to f...

Page 14: ...DRIVE TYPE DB21 M DRIVE DB 21 GEN ENG Ed 2022 Rev 11 Pag 14 di 34 It is recommended to manage the parity bit using the Boolean function EXOR available in all PLCs applied to the position bit 5 5 OPER...

Page 15: ...transmission ratio T R number of stations and dynamic profile in this case a red label will be applies on the drive In order to replace the drive will be necessary reset the profile via p c on the ne...

Page 16: ...procedure is performed in the factory during the test drive turret and need to be repeated only in the case that the drive or the motor are substituted or when the motor is removed from the turret Seq...

Page 17: ...inquiry Position Error 6 x after position inquiry ZERO SEARCH Zero search also hidden has to be performed after switch on the drive or a reset ZERO SEARCH Operative mode 1 Position required 0 Wait 50...

Page 18: ...ions pre setting tool replacement For each START command the turret will perform a jump of 1 station in the direction of rotation set Mod 4 1 position clockwise rotation Mod 4 2 position counter clock...

Page 19: ...VOLTAGE WOULD DAMAGE IRREVERSIBLY THE UNIT THE DRIVE ARRIVE WITH THE TURRET PRE SET IN CASE OF WRONG PRESELECTION OF THE TURRET SIZE AND TYPE CONTACT BARUFFALDI Sequence of operations N 2 VOLTAGE SETT...

Page 20: ...if set K5 Sequence of operations N 3 1 Drive OFF 24Vdc Off 2 Turret Locked on the first position 4 Select the turret voltage see operations sequence 1 type and number of positions as the table below...

Page 21: ...on required 3 Engine stays in position control T Minimum time before the new position request TB TBH TC 120 160 T 2 TB TBH TC 200 250 T 4 TAB 210 265 TB320 400 T 5 TAB 340 440 1 Engagement of the prox...

Page 22: ...ps and goes straight to the position required T Minimum time before the new position request TB TBH TC 120 160 T 2 TB TBH TC 200 250 T 4 TAB 210 265 TB320 400 T 5 TAB 340 440 2 Management of the proxi...

Page 23: ...y switch Li 12 Off Li 13 Off 10 4 2 Lock proximity switch in short circuit Li 12 Li 13 On 11 10 4 3 The unlock proximity switch signal has been lost during rotation Li 12 Off 12 0 Turret Unlocking Ala...

Page 24: ...ute sensor alarm Contact Baruffaldi service 3 4 3 6 A5 1 A6 0 Radiator thermal alarm Contact Baruffaldi service 4 0 During unlocking the turret stays closed Li 12 Off Li 13 On 4 After 30 from the unlo...

Page 25: ...ve gives a command for locking the turret if the lock proximity switch Li 13 is off the alarm is activated Check the functionality of proximity switch Check the hydraulic pneumatic circuit Check the e...

Page 26: ...60 Motor phases value UV VW UW 4 5 Resolver value 34 40 56 60 78 60 Motor phases value UV VW UW 4 5 Resolver value 34 40 56 60 78 60 Motor phases value UV VW UW 4 5 8 1 Motor PTC 13 This alarm is act...

Page 27: ...ires rewiring the connector J1 or the adoption of an adapter DB37 to DB26 ask details and price to Baruffaldi service or commercial department 13 2 1 DRIVE AND MOTOR TIMELINE In case of drive replacem...

Page 28: ...h 3 Set to ON dipswitch n 9 turret setting mode 4 Set the input motor and turret type as the tables below 5 Turn ON the drive auxiliary supply 24V dc Display shows AF 6 Set to on the dipswitch n 10 an...

Page 29: ...4 if set K3 TAB 340 440 8 if set K5 6 if set K3 Custom 12 if set K5 24 if set K5 Sequence of operations N 3 1 With the drive still power OFF 24Vdc Off 2 Set ON the dipswitches according to the turret...

Page 30: ...ge not set up incorrect or not connected EE Resolver failure 8 0 at startup Locking Error 5 x after position inquiry Position Error 6 x after position inquiry 3 Switch ON the drive 4 Check on the disp...

Page 31: ...rret rotate the motor gear aligning Y mark as shown in the picture below opposite to the X mark Fit new motor 3 on turret housing and check that O ring is properly fitted in its own seat While locking...

Page 32: ...otor gear aligning Y mark as shown in the picture below opposite to the X mark Fit new motor 3 on turret housing and check that O ring is properly fitted in its own seat While locking screws 2 slightl...

Page 33: ...by the turret at the end zero research also hidden zero research This procedure is performed in the factory during the test drive turret and need to be repeated only in the case that the drive or the...

Page 34: ...del DMS 08 POSITION FEEDBACK The outputs of the position feedback are not present in the drive before type DMS08 BF These outputs communicate the station of the turret and gives a supplementary inform...