Basta Boatlifts Over-Center 24k60, Assembly & Installation

Page 1: ...ng assembly or operation tm Over Center Hydraulic Steel Lift 24 000 lbs Capacity Model 24k60 ASSEMBLY INSTALLATION REPLACEMENT PARTS 24k60 11 21 L392 0091 REV C Copyright 2019 Basta Inc 866 GO BASTA w...

Page 2: ...vice your lift regularly Do not service the unit with the boat on the lift Use a mooring line for additional security Only use Basta Marine approved oil in lift Special biodegradable non toxic hydraul...

Page 3: ...PRESSURE LEAKS IN HYDRAULIC SYSTEMS CAN CAUSE SEVERE INJURY MOST DAMAGE OCCURS DURING THE FIRST FEW HOURS SEEK MEDICAL ATTENTION IMMEDIATELY SURGICAL REMOVAL OF OIL MAY BE NECESSARY USE ONLY BASTA BIO...

Page 4: ...y Upper Bunk Stanchion Bunk Stanchion Backing Plate W104 0024 W104 0025 W101 0049 W101 0048 W101 0047 W113 0022 K200 0012 F730 0013 W113 0029 W113 0031 W113 0030 W116 0003 A428 0029 A428 0030 W410 007...

Page 5: ...6 6 6 6 8 8 20 40 20 28 56 28 56 112 page 5 C B D A B J G M C B D A B B G I H G F G H M F K L K N E N F H I F H NOTE VIEW FROM OTHER SIDE H3 I1 I2 I3 J1 J2 J3 K1 K2 5 16 flat washer galvanized 5 16 lo...

Page 6: ...ad set screws 5 8 x 1 1 2 REF A1 apply a small amount of grease to bolt threads HARDWARE 1 1 1 1 1 2 3 2 3 3 2 2 tighten leg set screws alternately to push the leg securely into the corner of the leg...

Page 7: ...ply a small amount of grease to bolt threads apply a small amount of grease to bolt threads HARDWARE HARDWARE do not tighten these bolts completely until the H frames and bunks have been installed squ...

Page 8: ...page 8 Forward H Frame QTY SIZE TYPE 2 bolts 1 x 9 REF C1 2 2 flat washers lock nuts 1 1 C2 C3 4 apply a small amount of grease to bolt threads HARDWARE step parts identified on page 4 4 5 6 FORWARD...

Page 9: ...apply a small amount of grease to bolt threads HARDWARE HARDWARE 2 2 bolts bolts 1 x 9 1 x 9 C1 C1 2 2 2 2 flat washers flat washers lock nuts lock nuts 1 1 1 1 C2 C2 C3 C3 page 9 step step FORWARD C...

Page 10: ...3 4 x 5 REF D1 6 6 flat washers lock nuts 3 4 3 4 D2 D3 7 apply a small amount of grease to bolt threads HARDWARE tighten these nuts only finger tight until the cylinders are installed page 10 step pa...

Page 11: ...REF REF E2 E2 E1 E1 9 HARDWARE HARDWARE install the clevis pins E2 with their heads toward the inside of the lift page 11 step NOTICE tighten the bunk rail nuts and crossmember bolts after all the cy...

Page 12: ...2 54cm Bunk Chevrons FWD 3 total QTY SIZE TYPE 12 bolts 1 2 x 4 REF F1 24 12 flat washers lock nuts 1 2 1 2 F2 F3 10 apply a small amount of grease to bolt threads HARDWARE leave bolts loose until bu...

Page 13: ...s lock nuts 1 2 1 2 F2 F3 apply a small amount of grease to bolt threads HARDWARE parts identified on page 4 QTY SIZE TYPE 4 bolts 1 2 x 4 REF F1 8 4 flat washers lock nuts 1 2 1 2 F2 F3 apply a small...

Page 14: ...2 galvanized flat washers galvanized lock washers galvanized nuts 5 16 5 16 5 16 REF J1 J2 J3 13 apply a small amount of grease to bolt threads HARDWARE page 14 step parts identified on page 4 13 13 1...

Page 15: ...mes for the best fit page 15 step step remember to tighten all the bolts installed in Step 10 NOTICE parts identified on page 4 WITHOUT BOAT ON LIFT 21 H2 H1 H3 H2 21 22 14 21 15 15 12 11 10 H1 H2 H2...

Page 16: ...2 I3 I1 QTY SIZE TYPE 8 8 8 galvanized flat washers galvanized lock washers galvanized hex nut 5 16 5 16 5 16 REF I1 I2 I3 apply a small amount of grease to bolt threads HARDWARE parts identified on p...

Page 17: ...are very tight otherwise there is a risk of overheating 3 Slide the Hydraulic Cylinder Hoses through the access holes in the side of the White Fiberglass Box 10 and attach them to their corresponding...

Page 18: ...4 ENCLOSURE C243 0006 R812 0011 Y354 0001 POWER SYSTEM COMPONENTS R283 0002 Solar Controller Connect to Solar Panel Connected NOTE REMOVE SHIPPING PLUG IN RESERVOIR AND REPLACE WITH BREATHER PLUG BEFO...

Page 19: ...crews 5 8 x 1 1 2 REF G1 apply a small amount of grease to bolt threads HARDWARE parts identified on page 4 11 QTY SIZE TYPE 16 32 16 bolts flat washers lock nuts 1 2 x 1 1 2 1 2 1 2 REF L2 L3 apply a...

Page 20: ...shers lock nuts 1 2 x 5 1 2 1 2 REF N2 N3 N1 apply a small amount of grease to bolt threads HARDWARE parts identified on page 4 20 19 Mount adjustable along bunk rail NOTE MAKE SURE MOUNT CLEARS IN TH...

Page 21: ...inue repeating this step until the boatlift can be raised into the full Over Center position without settling tm 3 Remove the boat Verify that the lift frame is level Re level the framework if necessa...

Page 22: ...one inch hydraulic fluid level with lift in UP position NOTICE USE ONLY BASTA BIODEGRADABLE HYDRAULIC FLUID We recommend Chevron Clarity AW ISO 32 or CITGO Aquamarine 46 hydraulic oils DO NOT add flu...

Page 23: ...or a considerable amount of time If yours has been contaminated or the hydraulic power unit has been replaced visit our web site at www gobasta com for detailed instructions POWER UP At power up the r...

Page 24: ...teries should not be allowed to remain in a substantially discharged state It may result in permanent loss of capacity Do not deeply discharge batteries more often than absolutely necessary it may red...

Page 25: ...eft unattended on the lift make sure it is raised into the over center position Otherwise unintended motion may occur 9 Be sure the lift frame remains level If the lift has settled unevenly it may be...

Page 26: ...include that the Product or part be Returned to Company for inspection at the Purchaser s initial expense Replacement parts for Products outside the United States will be shipped in the next authoriz...

Page 27: ...ft or canopy legs Load Guides Designed to make loading your boat straight and true amazingly easy even in cross winds and active water Light kit Install these lights above or below the water They turn...

Page 28: ...Basta Inc Bellevue WA 98005 USA...