Batca omega 4, Owner'S Manual

Page 1: ...www batcafitness com Omega 4 Owner s Manual April 2012 Revision 3 Serial Number Here Date of Purchase Owner s Manual 1207 New Hope Road Raleigh NC 919 255 1233 www batcafitness com ...

Page 2: ...ions to verify cor rect assembly If you are unable to correct a problem or have questions with your assembly please contact your authorized Batca dealer Batca Fitness Systems has built this gym to give you a safe effective and enjoyable workout However there is a risk assumed by individuals who use this type of equipment It is very important that all warnings and instructions are read and followed...

Page 3: ...0825rev1 Foot Assist 1 38 BFP 51699 Axle 1 39 BFP 10832R Lower Pec Arm Right 1 40 BFP 10832L Lower Pec Arm Left 1 41 BFP 10826 Chest Press Arm 1 42 BFP 10837 Pulley Bracket 1 43 BFP 51736 Axle 2 44 BFP 10936 Chest Press Chrome Seat 1 ITEM NO PART NUMBER DESCRIPTION QTY 70 BFM 51173 Weight Stack Pull Pin 3 71 BFC 50122 Ab Strap 1 72 BFC 50125 Lat Bar 1 73 BFC 50126 Short Bar 1 74 BFC 50123 Ankle St...

Page 4: ...acer 16 79 BFP 51696 Small Aluminum End Cap 6 80 BFH 50210 Gas Spring 2 81 BFH 50165 1 Snap Ring 4 82 BFP 51885 Red Pivot Point Cap 1 83 16xBFC 50128 16 Link Chain 1 84 2xBFC 50128 2 Link Chain 1 85 BFH 50622 Large Aluminum End Cap 6 86 BFH 50188 Snap hook 4 87 BFH 50221 3 Plastic Washer 4 88 BFP 52372 SHCS 5 16 x 1 2 3 89 BFP 52430 BHSCS 3 8 x 3 4 6 90 BFP 52340 SHCS 3 8 x 3 4 16 91 BFH 50620 BHS...

Page 5: ...O PART NUMBER DESCRIPTION QTY 149 BFH 50174 4 1 2 Pulley 7 150 BFP 51696 Small Aluminum End Cap 2 151 BFP 51746 1 2 Pulley Spacer 4 152 BFP 52372 SHCS 5 16 x 1 2 2 153 BFH 50620 BHSCS 3 8 x 1 4 154 BFH 50351 1 3 8 Shoulder Bolt 1 155 BFP 51759 SHCS 3 8 x 2 1 156 BFP 51752 SHCS 3 8 x 2 1 4 5 157 BFP 52374 FHSCS 3 8 x 2 3 4 2 158 BFP 51750 SHCS 3 8 x 2 3 4 4 159 BFP 51747 SHCS 3 8 x 3 2 160 BFP 5174...

Page 6: ...Batca Fitness Systems 6 Omega 4 Owner s Manual ...

Page 7: ...www batcafitness com 7 Omega 4 Owner s Manual Bolt Length Note Bolt length is measured from the underside of the head of the bolt ...

Page 8: ...Batca Fitness Systems 8 Omega 4 Owner s Manual ...

Page 9: ...www batcafitness com 9 Omega 4 Owner s Manual ...

Page 10: ...Press Pec Fly Base 1 4 BFP 10956 Leg Ext Leg Curl Base 1 76 BFH 50174 4 1 2 Pulley 1 78 BFP 51746 1 2 Pulley Spacer 2 100 BFP 51750 SHCS 3 8 x 2 3 4 1 102 BFP 51747 SHCS 3 8 x 3 6 111 BFH 50146 3 8 Flat Washer 12 112 BFH 50157 3 8 Nylock 7 DO NOT TIGHTEN BOLTS UNTIL STEP 4 All Flat Washers and Nylocks are 3 8 unless otherwise noted Anywhere a washer is against the round side of a tube there is to ...

Page 11: ...ere is to be a 3 8 CURVED WASHER instead of a 3 8 FLAT WASHER Item Part Description Qty 5 BFP 10960 Chest Press Pole 1 6 BFP 10950 Mid Row Pole 1 7 BFP 52114 Curved Anti Deflection PLate 1 103 BFP 51748 SHCS 3 8 x 3 1 4 2 106 BFP 51756 SHCS 3 8 x 5 1 4 2 110 BFH 50204 3 8 Curved Washer 4 111 BFH 50146 3 8 Flat Washer 4 112 BFH 50157 3 8 Nylock 4 DO NOT TIGHTEN BOLTS UNTIL STEP 4 ...

Page 12: ... is to be a 3 8 CURVED WASHER instead of a 3 8 FLAT WASHER Item Part Description Qty 8 BFP 10962 Pec Top Assembly 1 9 BFP 10952 Top Frame Brace 1 10 BFP 51767 Curved Anti Deflection Plate 1 11 BFP 52143 Anti Deflection Plate 1 100 BFP 51750 SHCS 3 8 x 2 3 4 2 103 BFP 51748 SHCS 3 8 x 3 1 4 2 106 BFP 51756 SHCS 3 8 x 5 1 4 2 110 BFH 50204 3 8 Curved Washer 4 111 BFH 50146 3 8 Flat Washer 8 112 BFH ...

Page 13: ...52143 Rubber Donut 6 102 BFH 51747 SHCS 3 8 x 3 8 111 BFH 50146 3 8 Flat Washer 16 112 BFH 50157 3 8 Nylock 8 Do not install the BACK SHROUD CONNECTOR if leg press was purchased If the Leg Press was purchased do not tighten bolts until step 6 If not please make sure all bolts are tightened before moving on It is crucial that extra care is taken to ensure the TOP FRAME BRACE and the PEC TOP is stra...

Page 14: ...s Base Connector 1 102 BFP 51747 SHCS 3 8 x 3 2 111 BFH 50146 3 8 Flat Washer 4 112 BFH 50157 3 8 Nylock 2 Figure 5 Skip this step if leg press was not purchased Go on to Step 7 Make Sure the two SHCS 3 8 x 3 Bolts Are Tightened before moving on If not it will be very difficult to reach these bolts after next step Do not tighten the rest of the bolts until Step 6 ...

Page 15: ...ck Plate 19 169 BFM 51173 Weight Stack Pull Pin 1 131 BFP 52143 Rubber Donut 2 159 BFP 51747 SHCS 3 8 x 3 2 165 BFH 50146 3 8 Flat Washer 4 166 BFH 50157 3 8 Nylock 2 Figure 6 Make Sure All Bolts Are Tightened before moving on It is crucial that extra care is taken to ensure the TOP FRAME BRACE and the PEC TOP is straight once all of the hardware has been tightened If it is crooked it WILL cause p...

Page 16: ... 3 8 unless otherwise noted Item Part Description Qty 24 BFP 52138 Shroud With Logo 2 25 BFM 50444a Shroud 2 90 BFP 52340 SHCS 3 8 x 3 4 16 111 BFH 50146 3 8 Flat Washer 16 Please note the position of the Shroud with Logo and make sure they are positioned correctly and are in the correct location ...

Page 17: ...Item Part Description Qty 26 BFP 10844 Mid Row Arm 1 27 BFP 10846 Knee Hold Down 1 28 BFP 51800 Curved Anti Deflection Plate 1 29 BFP 51776 Axle 1 79 BFP 51696 Small Aluminum End Cap 2 91 BFP 50620 BHSCS 3 8 x 1 2 106 BFP 51756 SHCS 3 8 x 5 1 4 2 110 BFH 50204 3 8 Curved Washer 4 112 BFH 50157 3 8 Nylock 2 Figure 8 ...

Page 18: ...Seat Adjustment 1 80 BFH 50210 Gas Spring 1 81 BFH 50165 1 Snap Ring 2 88 BFP 52372 SHCS 5 16 x 1 2 1 98 BFP 51752 SHCS 3 8 x 2 1 4 1 100 BFP 51750 SHCS 3 8 x 2 3 4 1 111 BFH 50146 3 8 Flat Washer 2 112 BFH 50157 3 8 Nylock 2 All Flat Washers and Nylocks are 3 8 unless otherwise noted Step 9 Figure 9 Make sure this bolt goes through the bottom and top holes of the Gas Spring ...

Page 19: ...wise noted Step 10 Item Part Description Qty 33 BFP 10833 Pec Cam Left 1 34 BFP 10834 Pec Cam Right 1 35 BFP 10831 Upper Pec Arm Left 1 36 BFP 10830 Upper Pec Arm Right 1 37 BFP 10825rev1 Foot Assist 1 38 BFP 51699 Axle 1 79 BFP 51696 Small Aluminum End Cap 4 91 BFH 50620 BHSCS 3 8 x 1 4 Figure 10 ...

Page 20: ...lley Holder 1 43 BFP 51736 Axle 2 100 BFH 51750 SHCS 3 8 x 2 3 4 2 104 BFH 51884 SHCS 3 8 x 4 1 4 2 106 BFH 51756 SHCS 3 8 x 5 1 4 2 110 BFH 50204 3 8 Curved Washer 4 111 BFH 50146 3 8 Flat Washer 8 112 BFH 50157 3 8 Nylock 6 Figure 11 All Flat Washers and Nylocks are 3 8 unless otherwise noted Anywhere a washer is against the round side of a tube there is to be a 3 8 CURVED WASHER instead of a 3 ...

Page 21: ...Part Description Qty 44 BFP 10936 Chest Press Chrome Seat Adjustment 1 80 BFH 50210 Gas Spring 1 98 BFP 51752 SHCS 3 8 x 2 1 4 1 100 BFP 51750 SHCS 3 8 x 2 3 4 1 111 BFH 50146 3 8 Flat Washer 2 112 BFH 50157 3 8 Nylock 2 Step 12 Figure 12 Make sure this bolt goes through the bottom and top holes of the Gas Spring ...

Page 22: ...rt Description Qty 45 BFP 10863 Leg Ext Leg Curl Frame 1 46 BFP 10947 Bearing Housing J Brace 1 47 BFP 52159 Anti Deflection Plate 1 48 BFP 52164 Anti Deflection Plate 1 103 BFP 51748 SHCS 3 8 x 3 1 4 4 111 BFH 50146 3 8 Flat Washer 8 112 BFH 50157 3 8 Nylock 4 Step 13 Figure 13 Do not tighten bolts until next step ...

Page 23: ... 1 81 BFH 50165 1 Snap Ring 2 100 BFP 51750 SHCS 3 8 x 2 3 4 2 106 BFP 51756 SHCS 3 8 x 5 1 4 2 110 BFH50204 3 8 Curved Washer 4 111 BFH 50146 3 8 Flat Washer 4 112 BFH 50157 3 8 Nylock 4 Step 14 Figure 14 Make Sure All Bolts Are Tightened before moving on All Flat Washers and Nylocks are 3 8 unless otherwise noted Anywhere a washer is against the round side of a tube there is to be a 3 8 CURVED W...

Page 24: ... the round side of a tube there is to be a 3 8 CURVED WASHER instead of a 3 8 FLAT WASHER Item Part Description Qty 53 BFP 10872 User Right Handle 1 54 BFP 10873 User Left Handle 1 55 BFP 10871 Flip Knee Roller 1 56 BFP 52177 Axle 1 92 BFP 50245 FHSCS 5 16 x 1 2 104 BFP 51884 SHCS 3 8 x 4 1 4 2 110 BFH 50204 3 8 Curved Washer 4 112 BFH 50157 3 8 Nylock 2 ...

Page 25: ...P 52201 Knee Hold Down Cam 1 60 BFP 51874 6 Counter Weight 1 82 BFP 51885 Red Pivot Point Cap 1 88 BFP 52372 SHCS 5 16 x 1 2 2 91 BFH 50620 BHSCS 3 8 x 1 1 99 BFP 52382 SHCS 3 8 x 2 1 2 2 107 BFP 52364 SHCS 3 8 x 6 1 111 BFH 50146 3 8 Flat Washer 5 112 BFH 50157 3 8 Nylock 2 All Flat Washers and Nylocks are 3 8 unless otherwise noted Step 15 Figure 15 ...

Page 26: ...e noted Item Part Description Qty 61 BFP 10857 Back Support Tube 1 62 BFP 52135 Anti Deflection Plate 1 63 BFP 10870 Knee Hold Down Assembly 1 64 BFP 51909 Axle 1 93 BFH 50144 FHSCS 3 8 x 1 2 101 BFP 52374 FHSCS 3 8 x 2 3 4 2 111 BFH 50146 3 8 Flat Washer 2 112 BFH 50157 3 8 Nylock 2 Step 16 Figure 16 ...

Page 27: ...x 2 1 4 5 100 BFP 51750 SHCS 3 8 x 2 3 4 3 108 BFH 50267 5 16 Nylock 1 111 BFH 50146 3 8 Flat Washer 12 112 BFH 50157 3 8 Nylock 10 All Flat Washers and Nylocks are 3 8 unless otherwise noted Step 17 Figure 17 Note The threaded bolt on the end of the cable must be threaded at least 1 2 the Top Plate of the weight stack The bolt must also be secured with a 1 2 Jam Nut to ensure a s a f e a n d p r ...

Page 28: ...oulder Bolt 2 97 BFP 51759 SHCS 3 8 x 2 1 98 BFP 51752 SHCS 3 8 x 2 1 4 1 99 BFP 52382 SHCS 3 8 x 2 1 2 1 100 BFP 51750 SHCS 3 8 x 2 3 4 4 108 BFH 50267 5 16 Nylock 1 111 BFH 50146 3 8 Flat Washer 10 112 BFH 50157 3 8 Nylock 7 Step 18 Figure 18 Every place that a pulley is inside a tube there must be a pulley spacer in use instead of a flat washer Large Stop Ball on cable goes down on this end Sta...

Page 29: ... 3 8 Nylock 3 Step 19 Figure 19 CAB 14004 All Flat Washers and Nylocks are 3 8 unless otherwise noted 72 13 16 Position the cable guard tab on the Pulley Cover so that the tab prevents the cable from coming out of it s track on the 4 1 2 Pulley An example of this positioning can be seen in the figure to the left The cable guard tab should be positioned so that it is in the middle of the cable wrap...

Page 30: ...em Part Description Qty 123 CAB 14002 Free Floater to Chest Press 1 124 CAB 14003 Weight Stack to Free Floater 1 67 BFP 10838 Free Floater 1 75 BFH 50173 3 1 2 Pulley 2 76 BFH 50174 4 1 2 Pulley 3 78 BFP 51746 1 2 Pulley Spacer 6 97 BFP 51759 SHCS 3 8 x 2 1 98 BFP 51752 SHCS 3 8 x 2 1 4 3 100 BFP 51750 SHCS 3 8 x 2 3 4 5 111 BFH 50146 3 8 Flat Washer 10 112 BFH 50157 3 8 Nylock 9 65 112 5 8 CAB 14...

Page 31: ... 8 x 2 1 4 3 111 BFH 50146 3 8 Flat Washer 6 112 BFH 50157 3 8 Nylock 3 Step 21 Figure 21 CAB 14001 72 3 16 Note The threaded bolt on the end of the cable must be threaded at least 1 2 the Top Plate of the weight stack The bolt must also be secured with a 1 2 Jam Nut to ensure a s a f e a n d p r o p e r connection Do not over tighten the 2 1 4 bolt that goes through the Cable Strap End The Strap ...

Page 32: ...BFH 50351 1 3 8 Shoulder Bolt 1 97 BFP 51759 SHCS 3 8 x 2 1 96 BFH 50145 FHSCS 3 8 x 2 2 98 BFP 51752 SHCS 3 8 x 2 1 4 2 108 BFH 50267 5 16 Nylock 1 111 BFH 50146 3 8 Flat Washer 6 112 BFH 50157 3 8 Nylock 5 Step 22 Figure 22 CAB 14000 83 7 8 Note The threaded bolt on the end of the cable must be threaded at least 1 2 the Free Floater The bolt must also be secured with a 1 2 Jam Nut to ensure a s ...

Page 33: ... Ab Strap 1 72 BFC 50125 Lat Bar 1 73 BFC 50126 Short Bar 1 83 16xBFC 50128 16 Link Chain 1 84 2xBFC 50128 2 Link Chain 1 85 BFH 50622 Large Aluminum End Cap 2 86 BFH 50188 Snap hook 4 89 BFP 52430 BHSCS 3 8 x 3 4 2 95 BFP 51653 SHCS 3 8 x 1 1 4 4 109 BFH 50147 3 8 Lock Washer 4 111 BFH 50146 3 8 Flat Washer 4 All Flat Washers and Nylocks are 3 8 unless otherwise noted Step 23 Figure 23 ...

Page 34: ...se noted Item Part Description Qty 116 BFP 52136 Back Pad With Lumbar 1 117 BFP 52137 Head Pad 1 118 BFP 52141 Bottom Pad 1 95 BFP 51653 SHCS 3 8 x 1 1 4 2 105 BFP 51799 SHCS 3 8 x 5 4 109 BFH 50147 3 8 Lock Washer 6 110 BFH 50204 3 8 Curved Washer 4 111 BFH 50146 3 8 Flat Washer 2 Step 24 Figure 24 ...

Page 35: ...136 Back Pad With Lumbar 1 113 BFP 52130 Large Bottom Pad 1 115 BFU 10121 7 Upholstery Roller 4 119 BFU 10122 17 Upholstery Roller 1 85 BFH 50622 Large Aluminum End Cap 4 87 BFH 50221 3 Plastic Washer 4 89 BFP 51430 BHSCS 3 8 x 3 4 4 97 BFP 51759 SHCS 3 8 x 2 1 100 BFP 51750 SHCS 3 8 x 2 3 4 4 103 BFP 51748 SHCS 3 8 x 3 1 4 2 109 BFH 50147 3 8 Lock Washer 6 110 BFH 50204 3 8 Curved Washer 2 111 BF...

Page 36: ...ight Handle 1 137 BFP 52159 Anti Deflection Plate 1 138 BFP 10852 Pivot Arm 1 139 BFP 10851 Four Bars 2 140 BFP 51843 Four Bar Spacer 1 170 BFP 11020 Cable Lockout Spacer 1 152 BFP 52372 SHCS 5 16 x 1 2 2 160 BFP 51748 SHCS 3 8 x 3 1 4 2 161 BFP 51799 SHCS 3 8 x 5 2 164 BFH 50204 3 8 Curved Washer 4 165 BFH 50146 3 8 Flat Washer 4 166 BFH 50157 3 8 Nylock 4 Step 26 This section is only for those w...

Page 37: ...ted Step 27 Figure 27 Item Part Description Qty 141 BFP 10853 Leg Press Plate 1 142 BFP 10857 Back Support Tube 1 143 BFP 52149 Support Plate 1 150 BFP 51696 Small Aluminum End Cap 2 153 BFH 50620 BHSCS 3 8 x 1 4 157 BFP 52374 FHSCS 3 8 x 2 3 4 2 165 BFH 50146 3 8 Flat Washer 4 166 BFH 50157 3 8 Nylock 2 ...

Page 38: ...noted Item Part Description Qty 146 BFP 52137 Head Pad 1 147 BFP 52136 Back Pad With Lumbar 1 148 BFP 52130 Large Bottom Pad 1 158 BFP 51750 SHCS 3 8 x 2 3 4 2 159 BFP 51747 SHCS 3 8 x 3 2 160 BFP 51748 SHCS 3 8 x 3 1 4 2 163 BFH 50157 3 8 Lock Washer 6 165 BFH 50146 3 8 Flat Washer 6 Step 28 Figure 28 ...

Page 39: ... 168 CAB 14001 Weight Stack to Free Floater 1 144 BFP 10838 Free Floater 1 149 BFH 50174 4 1 2 Pulley 2 156 BFP 51752 SHCS 3 8 x 2 1 4 3 165 BFH 50146 3 8 Flat Washer 6 166 BFH 50157 3 8 Nylock 3 Do not over tighten the 2 1 4 bolt that goes through the Cable Strap End The Strap end should be able to pivot after the bolt is tightened CAB 14001 72 3 16 ...

Page 40: ... 1 4 2 158 BFP 51750 SHCS 3 8 x 2 3 4 2 162 BFH 50267 5 16 Nylock 1 165 BFH 50146 3 8 Flat Washer 6 166 BFH 50157 3 8 Nylock 5 Position the cable guard tab on the Pulley Cover so that the tab prevents the cable from coming out of it s track on the 4 1 2 Pulley An example of this positioning can be seen in the figure to the left The cable guard tab should be positioned so that it is in the middle o...

Page 41: ...ter or the Top Plate of the weight stack Each must also be secured with a 1 2 Jam Nut to ensure a safe and proper connection Record your serial number on the front of this manual and keep for your records The serial number can be found back of the Leg Extension Leg Curl Base as shown in the figure to the left Guide Rod Clean guide rods with a lint free cloth and apply a thin layer of silicone lubr...

Page 42: ...s counterpart It is very important that the 1 2 Jam Nut be wrench tight ened to the counterpart to ensure that the threaded adjustable end of the cable does not back out of its counterpart Note If the top plate raises off of the second plate in the weight stack then the cable ten sion is too tight You will need to take some of the tension out to lower the Top plate flush with the second plate Cabl...

Page 43: ... counterpart It is very important that the 1 2 Jam Nut be wrench tight ened to the counterpart to ensure that the threaded adjustable end of the cable does not back out of its counterpart Note If the top plate raises off of the second plate in the weight stack then the cable ten sion is too tight You will need to take some of the tension out to lower the Top plate flush with the second plate Cable...

Page 44: ... detail All hardware stops and adjustments should be checked and tightened as required The guide rods on your machine should be cleaned and lubricated regularly This will ensure a glass smooth performance from your weight stack A thin layer of either Silicone or Teflon gel should applied to each rod Each pillow block bearing and flange bearing has a grease fittings that must be lubricated regularl...

Page 45: ...ration accident fire flood acts of God or other contingencies beyond the control of Batca Fitness Systems This warranty also does not cover deterioration from wear and tear or exposure or any defect which would not have happened if instructions in the owner s man ual had been followed Improper installation improper assembly or follow up maintenance along with installation of parts or accessories n...

Page 46: ...hout Leg Press has a layout dimension of 8 1 Length x 9 5 Width x 7 1 Height The Omega 4 with Leg Press has a layout dimension of 9 0 Length x 9 5 Width x 7 1 Height There should be minimum of 18 preferably 24 or working space around the entire unit Layout Diagram ...