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Page 13

For technical questions, please call 1-888-866-5797.

Item 63445 
        

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Troubleshooting

Workpiece

problem

possible causes

Likely Solutions

Deeper cut at 
ends of board 
(snipe).

1.  Too little support of long boards.
2.  Uneven force on cutter head.

1.  Provide better support for long boards.
2.  Level Tables according to 

Leveling 

Table Extensions on page 8. 

Torn, ragged, 
rough or 
raised grain. 

1.  Blades dull or damaged.
2.  Cut is too heavy.
3.  Blades cutting against grain.
4.  Wood has a high moisture content.

1.  Replace blades.
2.  Reduce depth of cut.
3.  Cut with grain.
4.  Use dry wood.  

planer

problem

possible causes

Likely Solutions

Tool will not start. 1.  Cord not connected.

2.  No power at outlet. 

 
 

3.  Internal damage or wear.  (Carbon 

brushes or switch, for example.)

1.  Check that cord is plugged in.
2.  Check power at outlet.  If outlet is unpowered, 

turn off tool and check circuit breaker.  
If breaker is tripped, make sure circuit is right 
capacity for tool and circuit has no other loads.

3.  Have qualified technician service tool.

Tool operates 
slowly.

Extension cord too long or 
wire size too small.

Eliminate use of extension cord.  If an extension cord 
is needed, use one with the proper diameter for its 
length and load.  See 

Table A

 on page 3.

Performance 
decreases 
over time.

1.  Blades dull or damaged.
2.  Carbon brushes worn or damaged.

1.  Replace blades.
2.  Have qualified technician replace brushes.

Roller case 
adjustment 
difficult

1.  Sprockets and/or chain dirty.
2.  Elevating screws and/

or columns dirty.

3.  Elevating screws worn.

1.  Clean and lubricate sprockets and/or chain.
2.  Clean and lubricate elevating 

screws and/or columns.

3.  Replace elevating screws.

Chain jumping

1.  Sprockets worn.
2.  Chain worn.

1.  Have sprockets replaced.
2.  Have chain replaced.

Belt Slipping

Loose belt

Replace belt.

Excessive 
dust in air

Leaking bag or loose connection.

Check connections or replace collection bag.

Excessive noise 
or rattling.

Internal damage or wear.  (Carbon 
brushes, bearings, or fan for example.)

Have qualified technician service tool. 

Overheating/ 
Circuit breaker 
tripping.

1.  Dull blades.
2.  Forcing boards through planer.
3.  Blade dull or damaged.
4.  Cut is too heavy.
5.  Motor being strained by long or 

small diameter extension cord.

1.  Replace blades.
2.  Allow auto feed to work at its own rate.
3.  Replace blades.
4.  Reduce depth of cut.
5.  Eliminate use of extension cord.  

If an extension cord is needed, use one with 
the proper diameter for its length and load.  
See 

Table A

 on page 3.

  Follow all safety precautions whenever diagnosing or servicing the tool.   

Disconnect power supply before service.

Summary of Contents for 1621e-b

Page 1: ...nce When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2016 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may ...

Page 2: ...INFORMATION General Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference 1 KEEP GUARDS IN PLACE and in working order 2 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed f...

Page 3: ...hen practical It s safer than using your hand and it frees both hands to operate tool 13 DON T OVERREACH Keep proper footing and balance at all times 14 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 15 DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the lik...

Page 4: ...5 VAc and up to 15 A 7 This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 VAc 3 prong plug and Outlet The tool has a grounding plug that looks like the plug illustrated above in 125 VAc 3 prong plug and Outlet 8 The outlet must be properly installed and grounded in accordance with all codes and ordinances 9 Do not use an adapter to connec...

Page 5: ...pic particles California Health Safety Code 25249 5 et seq 19 WARNING This product contains di 2 ethylhexyl phthalate DEHP a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health Safety Code 25249 5 et seq 20 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situ...

Page 6: ...ATION Turn the power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Functions power Switch Infeed Table Outfeed Table Depth Adjustment Handle Thermal circuit Breaker Reset Dust chute Depth ...

Page 7: ...rs not shown Figure B Attaching Handle 1 Using included Wrench attach Depth Adjustment Handle to top of right Carrying Handle with Hex Bolt and Washer 2 Insert Plug into opening to cover hardware Hex Bolt and Washer Depth Adjustment Handle plug Figure c Mounting WARNING Attach planer securely to solid and level surface that can support weight of planer and workpiece with enough clearance for movem...

Page 8: ...TION Turn the power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section TO pREVENT SERIOUS INJURy DO NOT OpERATE WITH ANy GUARD DISABLED DAMAGED OR REMOVED Leveling Table Extensions 1 Place a level sold separately across Planer Table and Infeed Table then check level Level Infeed Table Outfeed Table planer Table Figure E 2 Adjust as...

Page 9: ...to measure workpiece 4 Place workpiece on Planer Table then turn Depth Adjustment Handle counterclockwise to lower Cutterhead until it just touches workpiece WARNING To prevent serious injury do not turn planer on with workpiece under cutterhead 5 Remove workpiece then turn Depth Adjustment Handle counterclockwise One full turn will remove 1 16 of material NOTIcE Do not remove more than 3 32 of ma...

Page 10: ...s when handling a blade 3 Wearing gloves rotate Cutterhead toward you until it locks into place 4 Remove six Hex Screws on Gib then using Magnets see Figure H remove Gib Hex Screws cutterhead Release Switch Gib Figure I cAUTION Change both Blades at the same time Changing Blades individually could result in imbalance 5 Using Magnets remove Blade rotate or replace placing holes over Tabs Tab Tab Bl...

Page 11: ...and Lubrication 1 BEFORE EAcH USE inspect the general condition of the tool Check for loose hardware misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation 2 pERIODIcALLy wear ANSI approved safety goggles and NIOSH approved breathing protection and blow dust out of the motor vents using dry compressed air...

Page 12: ...ion 1 Elevation Screws and columns a Remove both Side Covers b Clean Elevation Screws and Columns c Lubricate with a light coating of multipurpose grease sold separately 2 Roller chains a Remove left Side Cover b Use chain cleaner sold separately according to manufacturers instructions c Lubricate with chain oil sold separately wipe off excess oil Replacing V Belt 1 Remove right Side Cover 2 Remov...

Page 13: ... proper diameter for its length and load See Table A on page 3 Performance decreases over time 1 Blades dull or damaged 2 Carbon brushes worn or damaged 1 Replace blades 2 Have qualified technician replace brushes Roller case adjustment difficult 1 Sprockets and or chain dirty 2 Elevating screws and or columns dirty 3 Elevating screws worn 1 Clean and lubricate sprockets and or chain 2 Clean and l...

Page 14: ...2 51 Hex Screw 12 52 Right Elevating Screw 1 53 Platen 1 54 Left Elevating Screw 1 55 Flat Washer 1 56 Hex Screw 1 57 Left Column 2 58 Right Column 2 59 Hex Nut 4 part Description Qty 60 Base 1 61 Bearing 2 62 Spacer 2 63 Retainer 2 64 Pan Head Screw 2 65 Hex Screw 2 65 1 Spring Washer 2 65 2 Flat Washer 2 66 Gear 4 67 Table Extension Assembly 2 67 1 Table Extension 2 67 2 Bracket 4 67 3 Rivet 12 ...

Page 15: ...Page 15 For technical questions please call 1 888 866 5797 Item 63445 SAFETy OpERATION MAINTENANcE SETUp Assembly Diagram ...

Page 16: ... alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above l...

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