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For technical questions, please call 1-888-866-5797.

Item 64530 
        

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Maint

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Maintenance and Servicing

  procedures not specifically explained in this manual must 

be performed only by a qualified technician.

tO prEVEnt SEriOuS inJury FrOM acciDEntaL OpEratiOn: 
Make sure that the trigger is in the off-position and unplug the tool from its 
electrical outlet before performing any procedure in this section.

tO prEVEnt SEriOuS inJury FrOM tOOL FaiLurE: 
Do not use damaged equipment.  if abnormal noise or vibration 
occurs, have the problem corrected before further use.

cleaning, Maintenance, and Lubrication

1. 

BEFOrE EacH uSE,

 inspect the general 

condition of the tool.  Check for:
•  loose hardware
•  misalignment or binding of moving parts
•  damaged cord/electrical wiring
•  worn or torn sanding belt
•  cracked or broken parts
•  any other condition that may 

affect its safe operation.

2. 

aFtEr uSE,

 wipe external surfaces 

of the tool with clean cloth.

3.  Regularly check to see if any dust or foreign 

matter has entered the tool’s air vents near 
the motor and around the trigger.  Keep the 
vents unclogged and clean at all times.

4.  When a sanding belt tears or becomes 

worn, it must be replaced:
a.  Always turn the tool off and unplug 

it before changing the belt.

b.  Pull out the Belt Tension Release Lever and 

push it forward until it locks into place.

c.  Remove the old belt and replace with a 

new 4" x 24" belt.  Make sure the arrows 
on the inside of the new sanding belt are 
pointing in the direction of rotation as 
indicated on the housing of the tool.

d.  Push the Belt Tension Release Lever 

back in to secure the belt in place.

e.  Make sure the new belt is on-center before use.

5.  To replace a worn or broken Drive Belt:

a.  Make sure the tool is turned off and 

unplugged before changing the belt.

b.  Remove the cover mounting screw 

holding the Drive Belt Cover in place.

c.  Remove the Drive Belt Cover.
d.  Take out the worn or broken belt and 

install a new belt by sliding it around 
the Small and Large Belt Pulleys.

e.  Replace the Drive Belt Cover and secure it 

in place with the cover mounting screw.

6. 

carBOn BruSH MaintEnancE. 

The Carbon Brushes may require maintenance 
when the motor performance of the tool decreases 
or stops working completely.  Carbon brushes are 
internal to the Motor Housing, and should only 
be replaced by a qualified service technician.
a.  To replace brushes, remove the Carbon 

Brush Cover with a screwdriver.  Then 
remove Carbon Brush from Brush Holder.

b.  Insert new Carbon Brush into Holder, replace 

the Carbon Brush Cover and tighten with a 
screwdriver.  Make sure the carbon portions of 
the Carbon Brushes contact the motor armature, 
and that the springs face away from the motor.

c.  When replacing Carbon Brushes both 

brushes must be replaced.  Repeat steps 
"a" and "b" for the second brush.

note:

  New carbon brushes tend to 

spark when first used until they wear and 
conform to the motor’s armature.

7. 

WarninG!  if the supply cord of this 

power tool is damaged, it must be replaced 
only by a qualified service technician.

Summary of Contents for 1816E-B

Page 1: ... dry place for future reference 19c When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2018 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools ...

Page 2: ...tion which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury iMpOrtant SaFEty inFOrMatiOn General power tool Safety Warnings read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power t...

Page 3: ...rigger or energizing power tools that have the Trigger on invites accidents 4 Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations 5 Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 6 if device...

Page 4: ...on the tool 4 Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control 5 When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque 6 Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet bef...

Page 5: ...ion to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible 2 Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury 3 Wear suitabl...

Page 6: ...ectrically live terminal See 3 prong plug and Outlet 3 The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the preceding illustration See 3 prong plug and Outlet Double insulated tools tools with two prong plugs Outlets for 2 prong plug 1 Tools marked Double Insulated do not re...

Page 7: ...ive heat and damp or wet areas taBLE a rEcOMMEnDED MiniMuM WirE GauGE FOr EXtEnSiOn cOrDS 120 240 VOLt naMEpLatE aMpErES at full load EXtEnSiOn cOrD LEnGtH 25 50 75 100 150 0 2 0 18 18 18 18 16 2 1 3 4 18 18 18 16 14 3 5 5 0 18 18 16 14 12 5 1 7 0 18 16 14 12 12 7 1 12 0 18 14 12 10 12 1 16 0 14 12 10 16 1 20 0 12 10 Based on limiting the line voltage drop to five volts at 150 of the rated amperes...

Page 8: ...Page 8 For technical questions please call 1 888 866 5797 Item 64530 SaFEty OpEratiOn MaintEnancE SEtup Specifications Electrical Rating 120VAC 60Hz 10A Belt Speed 900 1600 FPM Belt Size 4 W x 24 L ...

Page 9: ...this manual including all text under subheadings therein before set up or use of this product note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 14 Functions Light trigger trigger Lock Speed control Knob Drive Belt cover carbon Brush cover Front Handle Belt tension release Lever Dust Bag power cord rear Handle tracking Knob ...

Page 10: ...work area with enough extra length to allow free movement while working 3 Secure loose workpieces using a vise or clamps not included to prevent movement while working 4 There must not be objects such as utility lines nearby that will present a hazard while working General Operating instructions 1 Make sure that the Trigger is not engaged then plug in the tool 2 To start the tool squeeze the Trigg...

Page 11: ...Make sure the arrows on the inside of the new sanding belt are pointing in the direction of rotation as indicated on the housing of the tool d Push the Belt Tension Release Lever back in to secure the belt in place e Make sure the new belt is on center before use 5 To replace a worn or broken Drive Belt a Make sure the tool is turned off and unplugged before changing the belt b Remove the cover mo...

Page 12: ...k at its own rate 2 Eliminate use of extension cord If an extension cord is needed use one with the proper diameter for its length and load See Extension Cords in Grounding section on page 6 Performance decreases over time Carbon brushes worn or damaged Have qualified technician replace brushes Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technici...

Page 13: ...ANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS...

Page 14: ...rd Strain relief 1 19 Power Cord Sleeve 1 20 Left Housing 1 21 Small Pulley 1 22 Belt Cover 1 23 Nameplate 1 24 Screw M4 x 14 4 25 Spring Washer Ø4 2 26 Washer Ø4 2 27 Brush Cover Grip 2 28 Brush 2 29 Brush Holder 2 30 Stator 1 31 Screw St4 8x45 1 32 Sanding Belt 1 33 Shoe Cover 1 34 Spring 1 35 Nut M12 1 part Description Qty 36 Bolt M6 1 37 Baffle 1 38 Rear Wheel 1 39 Needle Bearing HK1514 1 40 B...

Page 15: ...Page 15 For technical questions please call 1 888 866 5797 Item 64530 SaFEty OpEratiOn MaintEnancE SEtup assembly Diagram ...

Page 16: ...lusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an expl...

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