Baumalight STUMP BLASTER S24, Operator'S Manual

Page 1: ...STUMP BLASTER S24 and S28 OPERATOR S MANUAL Issue Date September 2018 ...

Page 2: ...SEMBLY 12 4 1 Remove Shipping Dunnage And Parts 12 4 2 Remove Stump Grinder From Pallet 13 5 OPERATION 14 5 1 Preparation For Use 14 5 2 Pre Operation Check List 15 5 3 Machine Components 16 5 4 Attaching Stump Grinder 17 5 5 Detaching Stump Grinder 18 5 6 Transporting 19 5 7 Carbide Teeth Break In 19 5 8 First Time User Tips 20 5 9 Field Operation 21 6 SERVICE AND MAINTENANCE 24 6 1 Replace Cutti...

Page 3: ...s It is recommended that the stump grinder never be operated without one Safe efficient and trouble free operation of your Stump Grinder requires that you and anyone else who will be operating or maintaining the Stump Grinder readandunderstandtheSafety Operation Maintenance and Troubleshooting information contained within the Operator s Manual This manual covers the Baumalight Skid Steer Stump Gri...

Page 4: ...n of the tool Each model in the family is intended to be used within the stump size limits shown in the catalog and in the implement specifications in the manual Care is required to ensure that the stump grinding tool will not come across metallic objects stones or other materials harder than a typical stump while grinding The Stumpblaster stump grinding tools are not designed for use in hazardous...

Page 5: ...s indicated by the following signal words DANGER DANGER Indicates a hazardous situation which if not avoided WILL result in death or serious injury WARNING WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE Indicates a situati...

Page 6: ...his manual and on equipment safety signs Keep safety signs in good condition and replace missing or damaged safety signs New equipment components and repair parts must include the current safety decal Learn how to properly operate equipment NEVER operate or work around this equipment without proper instruction while fatigued or under the influence of alcohol prescription or non prescription medica...

Page 7: ...use equipment to rollover Balance load so weight is evenly distributed and load is stable Use caution when operating on slopes and do not operate on excessively steep slopes Do not exceed load capacity of equipment Avoid Powerlines Underground Utilities Check clearance before raising equipment Have local utilities locate and mark buried wires cables pipelines and other hazards before grinding DANG...

Page 8: ...ump grinder Altering the equipment may cause unsafe conditions and may void the manufacturer s warranty Avoid High Pressure Fluids WARNING Pressurized fluids can penetrate the skin Hydraulic hoses can fail from age damage and exposure Use body and face protection while searching for leaks A tiny almost invisible leak can penetrate the skin thereby requiring immediate medical attention Use wood or ...

Page 9: ...r an approved respirator N95 Type as a minimum Follow local state and federal regulations The health effects from exposure to wood dust are due to chemicals in the wood or chemical substances in the wood created by bacteria fungi or molds 7 ...

Page 10: ...866 820 7603 before you weld cut drill holes or make any other modifications Always use Baumalight replacement parts WARNING Moving parts can crush and cut Keep clear of moving components Follow lockout procedure before servicing WARNING Crushing hazard Before performing inspections service or maintenance Park machine on firm level surface Engage parking brake Turn engine off and remove key Place ...

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Page 12: ...A MTB 108 Safety Sign 3 SAFETY SIGNS NS Non Slip Pad Dashes lines indicate items hidden from view 10 ...

Page 13: ...C MTB 182 Safety Sign D MTB 181 Safety Sign B MTB 180 Safety Sign 11 ...

Page 14: ...round or under pallet To prevent injury from accidental lowering of grinder attach an adequate lifting device to lifting eye on stump grinder 1 Remove crate material from pallet 2 Attach lifting strap or chain to lifting eye A on stump grinder 3 Remove all shipping bands wires and loose parts from around stump grinder 4 Assembly 4 1 Remove Shipping Dunnage And Parts A 12 ...

Page 15: ...er off the pallet Remove pallet from work area 2 Lower stump grinder so that the rotor reaches the ground 3 Stabilize the machine and continue lowering the rest of the way down 4 Remove lifting device 4 2 Remove Stump Grinder From Pallet 13 ...

Page 16: ...ithout binding Remove any masking materials affixed during painting Inspect the skid steer and any accessory equipment to verify that nameplates and all safety warning caution signs and decals provided with the equipment are in place and clearly visible Verify the quick tach handles are locked Visually inspect the unit before each start up Check for loose or missing parts and any damage that may h...

Page 17: ...ion Verify hydraulic lines are plugged in securely Each operation Verify hydraulic lines are tied well away and cannot bind or be pinched Each operation Check the cross bolts that secure the 6 pivot pins Each operation Check swing control function Each operation Verify the cutting tips on the cutting wheel are tight Every 4 hours Grease 2 pins on the deflector shield Every 6 hours Grease all 6 piv...

Page 18: ... stump grinder 1 Read ALL Safety instructions 2 Check for loose teeth or any other loose parts 3 Verify hydraulic lines are clear of pinch areas 4 Verify there is sufficient visibility and maneuverability to move up to the stump grinder 5 Verify pins are secure in the correct position 6 Attach skid steer to stump grinder See skid steer Operator s Manual 7 Connect hydraulic hoses to the skid steer ...

Page 19: ...mage age kinks and exposure Check hoses regularly Replace damaged hoses Use body and face protection while searching for leaks A tiny almost invisible leak can penetrate the skin thereby requiring immediate medical attention Use wood or cardboard to detect hydraulic leaks never use your hands 17 ...

Page 20: ...skid steer Operator s Manual 5 Disconnect hydraulic hoses 6 Disconnect swing control 7 Disconnect skid steer from stump grinder See skid steer Operator s Manual WARNING To prevent bodily injury from rotating cutting wheel be sure to disengage power before transporting grinder 1 Verify all reflectors and Slow Moving Vehicle SMV sign are visible 2 Raise stump grinder to transport position 3 Center t...

Page 21: ...y keeping the cutting wheel above ground level New carbide tips are razor sharp and can chip and shatter easily when they hit hard objects Once the razor sharpness has worn away the tips do not chip as easily Observing these precautions will extend the life of the carbide teeth and reduce operating expenses 5 7 Carbide Teeth Break In 19 ...

Page 22: ...r point on the bottom of the cutting wheel Now sit on the skid steer seat and observe the center point again This point will appear different depending on where you are positioned This can be very deceiving Familiarize yourself with the view of the stump grinder from the skid steer seat Test all operating functions in an open area with the skid steer at idle speed to get a feel for the controls Ta...

Page 23: ...r when other people are in the vicinity Do not allow riders on skid steer WARNING Never operate stump grinder when other people are in the vicinity Debris can be thrown several feet from cutting area Keep all shields in place WARNING Clean machine thoroughly before service or maintenance procedures The health effects from exposure to wood dust are due to chemicals in the wood or chemical substance...

Page 24: ...he edge of the stump that is closest to the skid steer WARNING Raising the deflector guard can allow debris to travel a long distance Be aware of your surroundings Note If you are working close to a fence or building the deflector guard A that directs debris can be flipped up 10 Get back on the skid steer and turn it on Engage hydraulic flow 11 Using the skid steer lift and swing control to direct...

Page 25: ...d they can over time protrude from the ground in areas where there is a heavy freeze thaw cycle 18 Throttle down the skid steer to an idle 19 Disengage skid steer hydraulic flow 20 Shut off engine and remove key WARNING Never approach stump grinder before cutting wheel has come to a complete stop 23 ...

Page 26: ...e your hands Prevent the hazard by relieving pressure See skid steer Operator s Manual before connecting or disconnecting hydraulic lines Verify all connections are tight before applying pressure Protect hands and body from high pressure fluids If an accident occurs see a doctor immediately Any fluid injected into the skin must be surgically removed by a professinal physison within a few hours or ...

Page 27: ...y The teeth on the outer edge of the wheel wear faster and are more prone to chipping With daily use expect to replace 5 to 10 teeth per week See Replace Cutting Teeth in this section Every 2 hours Deflector Shield Pins Lubricate pins so deflector can move freely Every 6 hours Pivot Pins Lubricate nine 6 pivot pins Every 10 hours Cutting Wheel Retaining Nut Tighten to 130 140 lb ft 176 190 Nm of t...

Page 28: ... quick coupler and or adapter from hose 9 Install replacement hose in reverse order of removal Note Parts breakdown can be found on Baumalight s website www baumalight com 6 2 Replace Hydraulic Hoses 1 Park skid steer and grinder on a level surface 2 Lower grinder to the ground 3 Support grinder frame with safety stands 4 Shut off engine and remove key 5 Inspect cutting teeth for damage Replace in...

Page 29: ... with safety stands 4 Shut off engine and remove key 5 Remove four cap screws B and remove hydraulic motor assembly A 6 Remove and replace spider C 7 Attach motor assembly in reverse order of removal Note Parts breakdown can be found on Baumalight s website www baumalight com B A 6 3 Replace Spider C 27 ...

Page 30: ...ith safety stands 4 Shut off engine and remove key 5 Remove cotter pin and castle nut A 6 Remove cutting wheel 7 Install cutting wheel and castle nut A Tighten castle nut A to 130 140 lb ft 176 190 Nm of torque 8 Install cotter pin 9 Install cutting teeth on new cutting wheel Note Parts breakdown can be found on Baumalight s website www baumalight com A 6 4 Replace Cutting Wheel 28 ...

Page 31: ...Lubricate pivot pins every 10 hours of use 6 6 Every 10 Hours 29 ...

Page 32: ...ealer Cutting wheel does not have much power Low oil Check oil level in skid steer Add if necessary Oil filter plugged Replace skid steer oil filter Relief valve not set properly Set relief valve Pressure should be between 2 500 and 3 500 psi Low oil flow and pressure Check flow control on skid steer See your dealer No movement on cylinders No oil flow Check for plugged or reversed hydraulic lines...

Page 33: ...ection 4 Check condition of cutting teeth Replace as necessary See Service and Maintenance section 5 Check for loose or missing hardware 6 Paint parts as necessary 8 1 Storing Grinder 1 Review Operator s manual and check adjustments 2 Lubricate machine See Service and Maintenance section 3 If parts have been replaced verify they run properly 8 2 Removing From Storage 31 ...

Page 34: ...istributor Only these locations are authorized to make repairs to the product or affect the replacement of defective parts which will be done at no charge within a reasonable time after the receipt of the product Units or parts should be returned at the customer s expense to the nearest repair location or Authorized Service Centre Pack unit in a strong carton and pad tightly to avoid damage Damage...

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Page 36: ... 4575 Powell Rd Wallenstein Ontario Canada N0B 2S0 Phone 519 698 9864 Toll Free 866 820 7603 Fax 519 698 1087 www baumalight com For parts specifications and the latest machine information please visit our website www baumalight com 34 ...