Baumalight TRL620D, Operator'S Manual

Page 1: ...TRL620D Tracked Mini Skidsteer OPERATOR S MANUAL Issue Date October 2020 ...

Page 2: ...exhaust to the outside Do not modify or tamper with the exhaust system Do not idle the engine except as necessary For more information go to www P65Warnings ca gov WARNING Batteries battery posts battery terminals and related accessories can expose you to chemicals including lead and lead compounds which are known to the State of California to cause cancer and birth defects or other reproductive h...

Page 3: ...re Operation 13 Test Operator On Board Safety Switch 13 Fill Fuel Tank 14 Check Engine Oil Level 14 Check Hydraulic Fluid Level AW32 Or MV22 is Recommended 15 4 4 Machine Controls 16 Engine Throttle 16 Park Brake 16 Drive Joystick 16 Boom Joystick 17 Key Switch 17 Auxiliary Hydraulic Control 17 Engine Preheat 17 Engine Shutdown Override Switch 17 4 5 Start And Stop Engine 18 Start Engine 18 Stop E...

Page 4: ...ntake Screen 26 Check Hydraulic Fluid Cooler 26 Check Operator On Board Safety Switch 27 Inspect Tracks 27 General Inspection 27 5 3 Every 20 Hours 27 Lubrication 27 5 4 Every 100 Hours 28 Track Tension 28 Check Engine Fan Belt 28 Replace Air Filter 29 5 5 Every 250 Hours 29 Change Engine Oil And Filter 29 Check Air Intake Hoses 29 5 6 Every 500 Hours 30 Replace Fuel Filters 30 Replace Hydraulic F...

Page 5: ...e returned to the retailer or other party for recycling OPERATOR ORIENTATION The directions left right front and rear as mentioned throughout this manual are as seen from the operator s platform and facing in the direction of travel 1 1 Overview Theskidsteerisdesignedtobeusedbyexperienced operators trained in the safe operation and hazards related to using the skidsteer and the safe use of the ski...

Page 6: ...ment Tilt Cylinder F Hydraulic Cooler Vent Screen G Hydraulic Fluid Tank H Instrument Panel I Lift Arm Lock J Engine Radiator Intake 1 3 Components 1 4 Serial Number Plate Record serial number and dates in spaces below Serial Number ____________________________ Date Of Purchase _________________________ 2 ...

Page 7: ...y but are covered by their manufacturer for 1 year Any non Kubota supplied parts are not part of the Kubota warranty and would be covered based on that particular supplier s warranty policies While the engine is under warranty all claims must be approved by an authorized Kubota Industrial Engine Distributor or a Kubota Full Service Dealer before any work is started Warranty claims without proper a...

Page 8: ...ot avoided could result in minor or moderate injury NOTICE NOTICE Indicates a situation that could result in damage to the equipment or other property 2 1 Safety Alert Symbol And Safety Words WARNING Prevent death or serious injury Read and understand this manual before operating the skidsteer Always stop engine and remove key before leaving operators station Never allow anyone near the skidsteer ...

Page 9: ...nderground Utilities Have underground utilities located before beginning work In the US or Canada call 811 US or 888 258 0808 US and Canada Also contact any local utilities that do not participate in the One Call service In countries that do not have a One Call service contact all local utility companies to have underground utilities located WARNING Prevent electrocution Skidsteer and or attachmen...

Page 10: ...o emergency services can locate you if an emergency arises Replace Safety Signs Replace missing or damaged safety signs Safety signs are identified in Section 3 of this manual Replacement safety signs are available from your Baumalight dealer Do Not Allow Riders NEVER lift or carry anyone on the skidsteer NEVER use skidsteer as a work platform NEVER allow passengers on the skidsteer Lower Operatin...

Page 11: ...he equipment may cause unsafe conditions and may void the manufacturer s warranty Avoid High Pressure Fluids WARNING Pressurized fluids can penetrate the skin Hydraulic hoses can fail from age damage and exposure Use body and face protection while searching for leaks A tiny almost invisible leak can penetrate the skin thereby requiring immediate medical attention Use wood or cardboard to detect hy...

Page 12: ...Baumalight replacement parts WARNING Moving parts can crush and cut Keep clear of moving components Follow lockout procedure before servicing WARNING Entanglement hazard Keep clear of moving components Wear proper protective equipment appropriate for the job WARNING Prevent death or serious injury Before performing inspections service or maintenance Park machine on firm level surface Lower lift ar...

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Page 14: ...ULICAUX CONTROL IF EXPERIENCING PRESSURE LOCKS STOP ENGINE AND PUSH LEVER FORWARD TO CONNECT ONE COUPLER AND PULL BACK TO CONNECT THE OTHER ENSURE LEVER IS IN NEUTRAL POSITION BEFORE STARTING ENGINE D004867 3 SAFETY SIGNS A A C B E A D A A A 10 ...

Page 15: ...URE LOCK SEE HYDRAULIC AUX CONTROL INSTRUCTIONS BY CONTROL LEVER IF EXPERIENCING PRESSURE LOCKS D004868 Located On Fuel Tank ULTRA LOW SULPHER DIESEL FUEL ONLY UTILISER UNIQUEMENT DU CARBURANT À TRЀS FAIBLE TENEUR EN SOUFRE 11 ...

Page 16: ...eforebeginning work In the US or Canada call 811 US or 888 258 0808 US and Canada In countries that do not have a one call service contact all local utility companies to have underground utilities located WARNING Prevent electrocution Skidsteer and or attachment coming near or contacting electrical lines can cause electrocution Electrocution can occur without contact Keep away from electrical line...

Page 17: ...personnel and utility company 4 3 Before Operation Before operating check fuel level engine oil level engine coolant level and hydraulic fluid level Test operation of operator on board switch WARNING Prevent explosion Diesel fuel can cause an explosion or fire Do not refuel with engine running or near open fire Never allow fuel engine oil or hydraulic fluid to spill on hot machine components Clean...

Page 18: ... neck and add diesel fuel as needed 5 Install cap C on filler neck Check Engine Oil Level 1 Skidsteer must be parked on a level surface lift arms fully lowered engine stopped and key removed 2 Loosen knobs A and tilt hydraulic cooler up A A 3 Clean around oil dipstick B 4 Pull out dipstick and wipe metal end clean 5 Slide dipstick fully into dipstick tube 6 Pull dipstick out and look at metal end ...

Page 19: ...raulic fluid level If a new attachment is connected hydraulic fluid needed to fill the lines cylinders or motor will lower the hydraulic tank fluid level Check fluid level each time a different attachment is connected 1 Skidsteer must be parked on a level surface lift arms fully lowered engine stopped and key removed A B 2 Check fluid level in sight glass A Hydraulic fluid should fill approximatel...

Page 20: ...k in any direction the faster the skidsteer will move in that direction Release joystick or move to the center neutral position to stop movement A B C D A B D E F G H I J K C A Lights B Hour Meter C Engine Tachometer D Lofa Engine Control Panel E Hydraulic Fluid Pressure F Key Switch G Engine Throttle H Boom Joystick I Auxiliary Hydraulic Control J Park Brake On Off K Drive Joystick Engine Throttl...

Page 21: ... Key switch has three positions off run and start Rotate the key to the start position to start engine Release key when engine starts and it will move automatically to the run position Rotate key to off position to stop engine Auxiliary Hydraulic Control Auxiliary hydraulic control I provides a continuous hydraulic flow to attachment Center position is off locked Move control forward for flow in o...

Page 22: ...n engine at low idle for five minutes 5 Turn ignition to stop 6 Remove key 4 6 Attachments NOTICE Use only Baumalight approved attachments Attachments can change the stability and the operating characteristics of the skidsteer The warranty of the skidsteer may be voided if used with unapproved attachments Connect Attachment 1 Before connecting the attachment verify that the mount plates are free o...

Page 23: ...ge and exposure Use body and face protection while searching for leaks A tiny almost invisible leak can penetrate the skin thereby requiring immediate medical attention Use wood or cardboard to detect hydraulic leaks never use your hands WARNING Burn hazard Hot and high pressure hydraulic oil Allow oil to cool before touching components If the attachment requires hydraulics for operation connect h...

Page 24: ...Install protective covers on hydraulic couplers 7 Start engine tilt the mount plate forward and back skidsteer away from the attachment WARNING Prevent serious injury or death Do not operate or drive the skidsteer on roadways WARNING Tip over hazard When loading onto a trailer back onto trailer for better weight balance to avoid tip over 1 Raise attachment slightly off ground 2 Travel at a reasona...

Page 25: ...ylinder ram B A B Lift Arm Lock Disengaged 5 Install quick lock pin A in lower hole as shown in Lift Arm Lock Engaged illustration A Lift Arm Lock Engaged 6 Lower lift arms until lift arm lock is tight against cylinder barrel 7 Stop engine and remove key Disengage Lift Arm Lock 1 Start engine 2 Verify the area is clear of bystanders and obstructions 3 Fully raise lift arms 4 Shut off engine and re...

Page 26: ...ntact your dealer to verify attachment is compatible with your skidsteer Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If the skidsteer loses traction slowly move straight down the slope Avoid turning on slopes If turning is necessary turn slowly and keep the heavy end of the skidsteer uphill Do not operate near drop off or ditches When parking on a hillsid...

Page 27: ...te tag on control panel 1 Operate skidsteer to bring hydraulic fluid to normal operating temperature 2 Lower attachment to the ground 3 Engage park brake shut off engine and remove key 4 Open remove covers to access hydraulic pump Note Increasing ground speed will reduce the drive power and may result in the engine stalling under load conditions Adjust in small increments until desired speed power...

Page 28: ...h or serious injury Never enter the area under raised lift arms 5 2 Daily Or Every 10 Hours Check Engine Oil Level 1 Skidsteer must be parked on a level surface park brake engaged lift arms fully lowered engine stopped and key removed 2 Loosen knobs A and pivot hydraulic oil cooler upward Engage pin to hold cooler in open position A A 3 Check oil level on dipstick B Oil level should be at full mar...

Page 29: ...efore startup and every 10 hours or more often when conditions warrant Check Hydraulic Fluid Level 1 Skidsteer must be parked on a level surface park brake engaged lift arms fully lowered engine stopped and key removed A B 2 Check fluid level in sight glass A Hydraulic fluid should fill approximately 75 of the sight glass If the level is low add enough fluid to raise it to the proper level AW32 is...

Page 30: ...startup and every 10 hours Maintain coolant level at bottom of filler neck If low add coolant specified in OEM manual B Check Engine Radiator Intake Screen Remove and check engine radiator intake screen A for dirt and debris before startup and every 10 hours Clean with compressed air or spray wash if required A Check Hydraulic Fluid Cooler Check hydraulic fluid cooler screen A for dirt and debris ...

Page 31: ...ot operate skidsteer if operator on board safety switch is not functioning correctly Inspect Tracks Lower lift arms to ground stop engine and remove key Inspect tracks for wear and damage before startup and every 10 hours General Inspection Lower lift arms to ground stop engine and remove key Inspect skidsteer for damage and worn parts Repair or replace parts as needed 5 3 Every 20 Hours Lubricati...

Page 32: ...y adjusted when dimension A is no more than 1 in 25 mm when measured near the center of track A B 4 If adjustment is necessary follow steps 5 7 5 Remove one of the three covers C to access grease fitting C 6 Pump grease into fitting D to adjust track tension so dimension B is no more than 1 in 25 mm Too much tension will stretch the track D 7 Install covers C Check Engine Fan Belt Skidsteer must b...

Page 33: ...using and end cap with a damp rag 4 Insert new filter element and install end cap 5 5 Every 250 Hours Change Engine Oil And Filter Skidsteer must be parked on a level surface park brake engaged lift arms fully lowered engine stopped and key removed Change engine oil and replace filter A every 250 hours See engine operators manual for oil specification A Check Air Intake Hoses Check air intake hose...

Page 34: ...ilter every 500 hours 1 Skidsteer must be parked on a level surface park brake engaged lift arms fully lowered engine stopped and key removed Allow hydraulic system to cool to ambient temperature 2 Loosen knobs and remove cover A A 3 Close valve between tank and hydraulic filter head 4 Remove and replace hydraulic filter B B 5 Installcover A openvalveandcheckhydraulic fluid level Add hydraulic flu...

Page 35: ...cal environmental or recycling center for the proper way to recycle or dispose of waste 1 Skidsteer must be parked on a level surface park brake engaged lift arms fully lowered engine stopped and key removed 2 Remove drain plug A and drain hydraulic fluid into a suitable container Install plug after draining A 3 Remove cover remove and replace hydraulic filter B B 4 Install cover remove cap C and ...

Page 36: ... reproductive harm For more information go to www P65Warnings ca gov 1 Raise lift arms and install lift arm lock See Lift Arm Lock in Section 4 8 2 Remove cover A to access battery B A B 3 Loosen and remove negative battery cable clamp 4 Loosen and remove positive battery cable clamp 5 Clean cable clamps and terminals 6 Check cables for wear damage or corrosion Replace cables if necessary 7 Connec...

Page 37: ...r relief valve Ease up operation don t exceed limits of the machine Weak auxiliary hydraulic function on attachment Hydraulic filter clogged Replace filter Engine throttle set too low Increase engine speed Hydraulic relief valve set too low Contact your Baumalight dealer for assistance Unit will not move Park brake engaged Disengage park brake Operator platform not engaged Check operator platform ...

Page 38: ...wiring Repair wires or replace harness if necessary Engine will not crank over Main fuse blown Check fuses Fuse block is located behind panel A on right side A Faulty wiring Check for worn or damaged wiring Repair wires or replace harness if necessary Fuse Blown Over loaded 12 Volt receptacle Unplug load on receptacle Replace fuse Solenoid failure Test solenoid Replace solenoid if necessary Replac...

Page 39: ... a difficulty develops with the product you should contact your nearest Authorized Repair Center or distributor Only these locations are authorized to make repairs to the product or affect the replacement of defective parts which will be done at no charge within a reasonable time after the receipt of the product Units or parts should be returned at the customer s expense to the nearest repair loca...

Page 40: ... 4575 Powell Rd Wallenstein Ontario Canada N0B 2S0 Phone 519 698 9864 Toll Free 866 820 5603 Fax 519 698 1087 www baumalight com For parts specifications and the latest machine information please visit our website www baumalight com 36 ...