Baumuller DA 100, Commissioning And Maintenance Instructions

Page 1: ...15 Three phase asynchronous motor air cooled Englisch TAM 00609 TAM DA 100 280 Three phase asynchronous motor Air cooled DA 100 Drehstro luftgeküh Version 03 2015 Version English deutsch Commissioning and Main tenance Instructions ...

Page 2: ...unit machine this documentation must be passed on together with the unit machine by the owner Following the sale of the unit machine this original and all copies are to be passed on to the purchaser Following disposal or any other form of ter mination of utilization this original and all copies are to be destroyed With the introduction of this documentation earlier issues of are superseded Please ...

Page 3: ...tallation fixing 12 3 2 Electrical connection 13 3 3 4 Commissioning operation 15 Safety instructions 15 4 1 Tests prior to commissioning 16 4 2 Commissioning operation 16 4 3 Malfunctions 17 4 4 5 Inspection and maintenance 18 Inspection 18 5 1 Maintenance 19 5 2 6 Disposal 19 7 Appendix 1 20 Main connection terminal block designation 20 7 1 Encoder connection 21 7 2 7 2 1 Resolver standard desig...

Page 4: ...e product Hazards resulting from lifting and transport processes electrical current moving parts hot surfaces EMC disturbances mechanical overloads thermal overload To avoid damages to persons and property and minimize residual risks please read all of the safety instruc tions and in particular those that are marked with a symbol Danger to life due to electrical shock Non observance can lead to de...

Page 5: ...nformity of the finished product with this directive has been established refer to EN 60204 1 Electrical Equipment of Machines EMC Directive 2004 108 EG The operation of the electric motor in its intended use must comply with the protective requirements laid down in the EMC Directive 2004 108 EG The person setting up the system is responsible for the cor rect installation such as spatial isolation...

Page 6: ...ation of the device 2 Operating conditions Product description 2 1 Electric motors of the series DA are 4 pin air cooled three phase asynchronous motors This optimized forced ventilation assures an efficient cooling which allows a high torque and power density at a high enclo sure such as IP54 When operated at a motor controlled converter these rugged motors can be controlled dynamically in speed ...

Page 7: ...emove the type plate from your motor Type plate data of the DA 100 132 motor 1 Motor number 2 Standards and licenses 3 Motor type designation 4 Motor type of protection 5 Thermal class insulation material class designation VDE 6 Motor is operated with a converter 7 optional part number of customer 8 Motor type 3 phase motor 9 Permitted ambient temperature 10 Rated frequency 11 Insulation system UL...

Page 8: ...n 5 Thermal class insulation material class designation VDE 6 Motor type Three phase motor 7 Allowed ambient temperature 8 Rated frequency 9 Motor operation mode 10 Rated voltage UN 11 Part number 12 Rated speed nN 13 Rated power PN 14 Rated current IN 15 Power factor cos φ 16 2D Code 17 Vibration class 18 optional part number of customer KT 40 C DA 225 K 54 A 17 5 xxxxxxxx 108 1800 350 240 60 5 0...

Page 9: ...rive end added standard mo tor air direction from non drive end to drive end Air outlet opening lateral on drive end 1 CAUTION Not permitted for flammable explosive chemically ag gressive or electrically well conductive dusts Cooling method EN 60034 6 IP 23 IC 06 internally cooled motor IP 54 IC 0641 surface cooled motor Electrical connections refer to Appendix 1 Main connection Terminal box Contr...

Page 10: ... to the weight of the respective devices can be found in the technical documentation The motor shaft and the connection surfaces must be protected against corrosion The motor must be trans ported with motor shaft covering to prevent unnecessary damage to the motor shaft Air inlet and outlet openings must be covered to prevent any foreign matter ingress into the fan during transport Bearing securit...

Page 11: ... elements The generally required measures to prevent contact with the output elements must be observed If the motor is commissioned without the output element the featherkey must be secured to ensure that it is not thrown out Balancing In the standard version the rotors are balanced dynamically with half the featherkey inserted In accordance with DIN EN 60034 14 ISO 1940 NOTE The balancing method ...

Page 12: ...rs and safety devices are mounted All safety devices must comply with the latest regulations refer to EN 60204 Air cooling Protective covers must be attached to the air inlet and outlet openings where there is a possibility during operation of foreign matter falling into the fan Installation fixing 3 2 Prior to and during mounting check the following The motor is not damaged e g the shaft sealing ...

Page 13: ...E 0105 100 must be observed Disconnect the system Secure against unintentional restarting Verify safe isolation from supply Carry out earthing and short circuiting Safeguard or cover adjacent live parts The electric motor must be operated via a correspondingly designed converter The direct con nection to the to the three phase supply can result in a destruction of the motor Ensure that the phase s...

Page 14: ...nd bend protection When the power cable is connected via the terminal box make sure that the cable ends are stripped only insofar that the insulation extends up to the cable lugs or ter minals Absolutely avoid protruding wire ends the cable lugs that are used are suitable for the dimensions and cross sections of the termi nals and cables the screwed electrical connections are tightened in accordan...

Page 15: ...easuring device when motor is disconnected from power supply and de energized Only commence work on the motor connections after you are sure that the motor is de energized and that there is no electric potential During operation electric potential can be found at the motor terminals contacts and at the motor windings Never touch these modules elements while the motor is in operation Mounting and d...

Page 16: ... must be carried out by qualified personnel only Please refer to the commisioning instructions for the converter Tests during commissioning Release brake if required Has the functionality of all motor modules such as the brake encoder cooling system been checked and are the operating conditions observed Have all electrical connections been carried out and fixed as required by the regulations refer...

Page 17: ...pful with regard to the troubleshooting Fault Cause Recovery Motor does not start No controller enable Controller error encoder error Brake doe not release Brake defect No power supply Rotating field Activate controller enable Read out error list at converter or controller troubleshooting Check connections and power supply Repair by manufacturer Check connections and power supply Check phase seque...

Page 18: ...please observe the technical instructions and notes in the respective chapters in these Commissioning and Manitenance Instructions When carrying out maintenance work observe all safety instructions which also apply for the commissioning of the motor comp Section 4 1 CAUTION The optional holding brake does not have a securing function when work is being carried out on the motor e g holding loads In...

Page 19: ...ist company that is commisioned by Baumüller The maintenance activities for which the user is responsible include The cleaning of motor surfaces and air channels The replacement or cleaning of filter mats when using dust filters The regreasing of drive end and non drive end bearing points for frame size DA 280 refer regreas ing intervals above or if regreasing was specified as mandatory As a rule ...

Page 20: ...l screw to support against the conductor to prevent mounting rail deformation and to keep the terminal base free of torsional forces Motor frame size Cable gland Number of main connec tion terminals Tightening torque for terminals Nm 100 1 x M40 1 x M25 3x pluggable 132 1 x M40 1 x M25 3x pluggable 2 x M50 1 x M25 3 x M6 3 160 2 x M50 1 x M25 3 x M6 3 2 x M63 1 x M25 3 x M10 10 180 2 x M63 1 x M25...

Page 21: ...andard design Pin assignment Pin Signal View to contact side of the female connector 1 2 3 4 5 6 7 8 9 10 11 12 cos sin sin cos Ref Ref 7 2 2 Sincos encoder SRS SRM50 Fa SICK Stegmann Pin assignment Pin Signal View to the contact side of the fe male connector 1 2 3 4 5 6 7 8 9 10 11 12 ref cos 485 sin ref sin 485 cos Gnd U ...

Page 22: ...r cooled Englisch 7 2 3 Sincos encoder ECN1313 EQN 1325 EQN 425 Heidenhain EnDat 2 1 Pin assignment Pin Signal View to the contact side of the female connector 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Up 0 V Up Clock Clock inv 0 V Inner shield B B Data A A Data inv ...

Page 23: ...nt M23 Pin Signal 5 6 8 7 2 3 9 4 1 View to contact side of the fe male connector 1 2 3 4 5 6 7 8 9 Clock Clock inv Up 0 V Data Data inv Sensor Up Sensor 0 V Note The pin assignment of other encoder types with optional cables of the thermal sensor via the encoder cable can be taken from the enclosed circuit diagrams or from the technical documents ...

Page 24: ...460 V 60 Hz 265 345 V 50 Hz 460 600 V 60 Hz UL certified 240 280 V 50 Hz 420 480 V 60 Hz 132 0 33 0 26 0 28 160 0 8 0 6 0 62 180 1 4 1 3 1 05 225 3 8 2 9 3 65 The rated current values are maximum values Axially built in fan motor The rated current values are maximum values Frame size Rated current in A at Y 400 V 460 V 60 Hz 480 V 60 Hz 50 Hz 60 Hz 100 0 13 0 14 132 0 27 0 3 160 0 7 0 75 180 1 3 1...

Page 25: ...tly qualified personnel overloaded the system operated the system with o defective safety equipment o safety equipment which was not correctly mounted or without safety equipment o with safety equipment and protective equipment which was not functioning operated the system within ambient conditions which were not stipulated You modified the system without the written approval of Baumüller Nürnberg...