Baumuller DSP1 045, Operating Manual

Page 1: ...TAM 00746 1 DSP1 045 100 11 2019 Three phase synchronous motor English TAM 00746 DSP1 045 100 Three phase synchronous motor Version 11 2019 English Operating manual including the safety instructions ...

Page 2: ...ted this documentation must be passed on by the owner together with the equipment machine After the device machine has been sold this original and all copies must be handed over to the buyer After disposal or other end of use this original and all copies must be destroyed With the handing over of the present documentation corresponding documentations with an earlier status are invalidated Please n...

Page 3: ...nance 22 6 1 Inspection 22 6 2 Maintenance 22 7 Disposal 22 8 Appendix 1 Pole assignments power and control connections 23 8 1 Main connection via the plug 23 8 2 Main connection via terminal box standard version according to the catalogue 23 8 3 Main connection via terminal box customer specific version according to EN 60034 not UL approved 24 8 4 Main and control connection via combination mount...

Page 4: ...se of this product Danger due to Lifting and transport operations Electric current Moving parts Hot surfaces EMC disturbances Mechanical overload Thermal overload In order to avoid endangering persons and property or to minimize any residual risks please observe all safety instructions in particular those marked with symbols Danger to life from electric current Nonobservance may result in death or...

Page 5: ...issioning is prohibited until the conformity of the end product with this directive has been established observe EN 60204 1 Electrical equipment of machines EU EMC Directive The operation of the electric motor in its intended use must meet the protection requirements of the EMC Directive 2014 30 EU Proper installation e g spatial separation of signal lines and power ca bles shielded lines and cabl...

Page 6: ...emperature sensitive parts such as normal cables or electronic components may touch or be attached to hot surfaces Thermal overload of the motors can lead to destruction of the winding the bearings and to demagnetization of the rare earth magnets Use the temperature sensor for temperature control 1 3 Prohibition of unauthorized modifications and alterations For safety reasons any unauthorized modi...

Page 7: ...y re moved 2 3 Type plate The type plate is the identifier for each electric motor In particular the respective motor number is unique for each electric motor and absolutely necessary for the traceability in our company The type plate must therefore be legible at all times Never remove the type plate from your motor Type plate data Bild1 Typenschild 1 Motor number 2 Standards and approvals 3 Motor...

Page 8: ...d terminal box Cooling method EN 60034 6 IC 410 Standard completely closed motor version self cooled without fan IC 416 Option From an axis height of 56 completely closed motor surface cooled with fan Air flow direction from B to A side of the motor IC 3W7 Option completely closed motor water cooled Cooling circuit connections in direction Electrical connections see appendix via angled 3x90 rotata...

Page 9: ... corresponding technical supplements 2 5 Transport shaft lock temporary storage Water cooled motors To avoid frost damage ensure that no coolant is present in the engine during transport or temporary storage at ambient temperatures 3 C Transport The permissible environmental conditions which may affect the motor during transport can be found in DIN EN 60721 3 2 class 2K2 2M1 Contrary to DIN the pe...

Page 10: ...he sealing elements and must therefore be avoided under all circumstances Please note that the warranty periods are guaranteed from the date of delivery Therefore we rec ommend to limit the storage time to a minimum Should a longer storage period nevertheless be unavoidable the environmental conditions listed in DIN EN 60721 3 1 Class 1K2 1M1 must be observed Contrary to the DIN the temperature ra...

Page 11: ...g on the axis height These specifications are minimum values for a reliable heat dissipation via the motor flange surfac es Axis height Steel plate Width x Height x Thickness in mm Mounting area in m 2 45 250 x 250 x 10 0 06 56 100 450 x 400 x 30 0 18 Table 1 Mounting area The heat dissipation conditions improve with larger mounting areas An insulated mounting of the motors is not permitted 2 7 Ba...

Page 12: ...ft end is used for axial securing of output elements such as belt pulleys the tightening torques listed in Table 2 below must not be exceeded Threads Tightening torque in Nm M5 2 2 M8 10 0 M10 19 0 M12 33 0 Table 2 Tightening torques shown with a safet bolt S of a pulley Appropriate measures for screw locking are to be applied Vibrations The system vibration behavior at the place of use due to out...

Page 13: ...cetone or benzine are used the shaft sealing ring must not be wetted the motor is suitable for the ambient conditions and environmental influences on site compare chapter 2 4 the installation space in the machine is suitable for the type of cooling of the electric mo tor The motor must be mounted in such a way that sufficient heat dissipation is ensured via the housing surface and the motor flange...

Page 14: ...put elements mounting con ditions alignment and installation as well as by influences of external vibrations can lead to an in crease in the vibration values at the motor Under certain circumstances it may be necessary to completely balance the rotor with the output ele ment In order to be able to guarantee perfect function and service life the vibration values specified in ac cordance with DIN IS...

Page 15: ... acceleration 0 225 g 55 Hz Peak vibration displacement 0 16 mm 6 3 Hz Effect Vibration speed 4 5 mm s 6 3 Hz 55 Hz Figure 3 Permitted axial vibration load Additional vibration resistance Vibration acceleration 3 g radial and 0 5 g axial 10 Hz to 100 Hz The specified vibrations are additionally tolerated by the motor However the service life of wear parts such as bearings can be reduced Shock stre...

Page 16: ...ing Cover or safeguard live parts The operation of the electric motor is only possible in conjunction with an appropriate configured converter Direct connection to the three phase mains can lead to destruc tion of the motor The correct phase sequence and terminal assignment must be observed The electrical connections protective conductor connections and shield connections when using shielded cable...

Page 17: ...bjected to mechanical stress If re quired provide torsional tensile and thrust loads as well as a bend protection In the case of main connection via the terminal box additionally the following must be consid ered The cable ends must only be stripped to such an extent that the insulation is close to the cable lugs or terminals Absolutely avoid protruding wire ends The cable lugs used must correspon...

Page 18: ...nd at the motor windings Never touch these components elements during operation Assembly and disassembly of safety devices The electric motor must not be operated without mounted safety devices For the assembly and disassembly of components and systems intended to monitor safe motor operation the motor must be taken out of operation Danger of contact Make sure that the electric motor is stationary...

Page 19: ...rdance with the regulations observe wiring diagrams see section 8 or enclosed wiring dia grams Have all protective measures been taken and are they working properly to prevent contact with live parts hot surfaces rotating and moving parts and assemblies Are all output elements assembled and adjusted according to the manufacturer s specifica tions Is it ensured that the max permissible speed n max ...

Page 20: ...type and extent of the disturbance circumstances of the error Application cata cycle of torque speed and forces over time ambient conditions The following selection of error causes can provide useful assistance for troubleshooting in the event of a fault Error Error cause Troubleshooting Motor does not start Controller enable is missing Controller error encoder error Brake does not release Brake d...

Page 21: ...air by motor manufactur err Repair by motor manufacturer Motor gets too warm Motor temperature monitoring responds Drive overload Contamination of the motor surface or air channels Contricted mounting condi tions Brake does not release suffi ciently grinding brake Check motor load and com pare with the type plate data Clean motor surface or air channels Check motor installation according to chapte...

Page 22: ...current wear degree of the brake is to be checked regularly When permissible wear limits have been reached the brake must be re placed see chapter 6 2 If a shaft sealing ring is optionally used this must be checked regularly for proper functioning leak age 6 2 Maintenance Depending on the operating conditions such as operating mode temperature speed and load the service life of the bearings and se...

Page 23: ...ve circuit diagrams are omitted Pin Signal Color Labeling Size 1 5 I0 36 A 2 1 W V U Ansicht auf Kontaktseite Einbaudose U V W 1 2 Phase U Phase V Phase W Protective conductor B B K K U V V W W W green yellow red black white yellow Image 2B Main connection with temperature sensor and brake Note If the temperature sensor is optionally routed via the encoder cable the signals K and K in the above ci...

Page 24: ... Main connection via terminal box customer specific version according to EN 60034 not UL approved Terminal box size 56 71 100 Image 4 Terminal assignment special version Table 5 summarizes the cable entries of the terminal boxes and the main connection terminals with the permissible tightening torques We recommend the use of EMC cable screwings for the cable glands When tightening the terminal nut...

Page 25: ...ndard design of the motors cannot be rotated Image 5 Pin assignment of the comination mounting box Outdoor area Pin B to A shows the pole assignment for power connection and PE brake Indoor area Pin 1 to 12 shows the pole assignment for resolver and temperature sensor Pin 1 2 3 4 5 6 Signal Sin 1 Sin 2 Shield Color LTN yellow blue Pin 7 8 9 10 11 12 Signal Ref 1 K K Ref 1 Cos 1 Cos 2 Color LTN bla...

Page 26: ...15 V AC 230 V AC Image 6 Pin assignment fan connection 8 6 Control connection Resolver Pin Signal Option for PT1000 R1 R2 assignment to encoder box View on the contact side of the mount ing box 1 2 3 4 5 6 7 8 9 10 11 12 cos sin sin cos Ref Ref cos sin sin R2 cos R1 ref ref I 7 Pin assignment resolver ...

Page 27: ...oling The cooling system of the water cooled engines is made of stainless steel The two water connections inlet and outlet on the B side of the motors are supplied as standard with a stainless steel pipe Ø8 x 1 without additional connection technology In the coolant designed according to the coolant composition according to chapter 9 6 admixtures of corrosion and germ protection additives are perm...

Page 28: ...c tions from coolant lines The connection may only be carried out by qualified personnel Thereby the motor must be disconnected from current and voltage When connecting or disconnecting the cooling lines make sure that no coolant en ters the motor terminal box Sealing test according to EN 50178 The sealing of the cooling system must be checked before commissioning by pressing the coolant water The...

Page 29: ... 5 2 6 Quick coupling for hose connection Ø8 mm DSP1 056SO64W 5 0 5 2 6 Quick coupling for hose connection Ø8 mm DSP1 056MO64W 5 0 6 2 6 Quick coupling for hose connection Ø8 mm Motor type Volume rate of flow l min Pressure drop 15 bar Tempera ture in crease K Max coolant pressure bar Coonnection 2x mm DSP1 071KO64W 5 0 33 3 6 Edelstahlrohr Ø8x1 DSP1 071SO64W 5 0 4 5 6 Edelstahlrohr Ø8x1 DSP1 071M...

Page 30: ...rticles such as sand mm 0 1 Table 8 Cooling water quality Water free of suspended matter and dirt must be used as coolant 9 7 Minimum coolant temperature in dependance of the ambient conditions 25 rel Feuchte 35 rel Feuchte 45 rel Feuchte 55 rel Feuchte 65 rel Feuchte 75 rel Feuchte 85 rel Feuchte 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40 Umgebungstemperatur C min Kühlmitteltemperatur C Image ...

Page 31: ...diagram shown below Note The coolant supply must be interrupted if the engine is not used for a longer period of time avoid condensation If ambient temperatures 3 C may occur during prolonged standstill of the motor the coolant must be drained as a precautionary measure avoidance of frost damage Image 18 Function diagram coolant inlet temperature Start Determination of relative humidity Determinat...

Page 32: ...ling system Check and switch on if re quired Check water circulation Check and clean if necessary Notes from the system man ufacturer Overpressure in the cooling system Badly contaminated coolant Cooling channels are blocked up Malfunction in the external cool ing system Filter the coolant Check and clean if required Notes from the system manu facturer Table 9 Operating malfunctions water cooling ...

Page 33: ...qualified personnel overloaded operated with o defect safety equipment o incorrectly installed or without safety devices o non functional safety and protective devices is not operated within the specified ambient conditions You have rebuilt the system without having an approval in written form of the company Bau müller Nürnberg GmbH You have not followed the maintenance instructions in the compone...