Bayer HealthCare RH2000, Installation Manual

Page 1: ...RH800 2000 COMMERCIAL INSTALLATION GUIDE...

Page 2: ...Users can advance or go back single pages by using quick navigation links shown below right Users can navigate to the Menu by clicking on the Menu icon shown below left Pump Elements Drum Frame System...

Page 3: ...on Make necessary provisions to protect this piece of equipment against excessive dust particles containing iron moisture and against corrosive and explosive gases Our technical information is based o...

Page 4: ...y containers must be triple rinsed before they can be disposed For others the recommendation of the producer must be followed Cleaning Use a vacuum to clean machines Avoid using compressed air for cle...

Page 5: ...the center of gravity of the machine to help assist when rigging and lifting Lift points Requires the use of proper rigging and lifting techniques based on the lift plan Note Emphasizes general inform...

Page 6: ...ific to this User Manual 6 Backlight Kit Menu Previous Advance Calibration Kit Rotary Heads Drum Frame 4 Pump RHEZ Flow Meter Kit CBP Tank Pump Element Tools System Diagram Conveyor Control Configurat...

Page 7: ...ee system specifications page 5 Service Required see system specifications page 5 Capacity RH2000 up to 2 700bu hr Based on soybeans RH COMMERCIAL ASSEMBLY Seed Inlet Seed Wheel Chemical Inlet Atomize...

Page 8: ...2564 RH basic 230v 1ph 4 pump control dry weight 160 00 lbs 73 kg 79894651 30 gal poly inoculant tank dry weight 88 7 lbs 40 kg 79908016 RH 2000 4 pump commercial 48 drum system 79487932 RH 48 drum fr...

Page 9: ...nch 2 5 16 Socket Head Wrench 1 Drum Frame Assembly Step 1 Use a forklift to lift the Drum Frame Assembly off the shipping truck Fork pockets are provided at the end of the Drum Frame Step 2 Use tin s...

Page 10: ...the Drum Frame Assembly Step 4 Use a 3 4 socket head wrench to remove the 1 2 Drum Frame shipping bolts from the pallet Step 5 Use a forklift to lift the Drum Frame Assembly off the shipping pallet a...

Page 11: ...an up 3 perimeter minimum RH Top View Step 6 Use tin snips to cut the metal banding that holds the Drum down onto the Drum Frame during shipping Continued Warning Drum band must be removed prior to ru...

Page 12: ...ration system Recommended aspiration 500 600cfm The six inch OD connection for the exhaust unit is located on the Doghouse discharge end of drum Step 1 Use a 5 16 socket to remove the four 4 10 32 hex...

Page 13: ...nch 1 1 2 Socket Head Wrench 2 Rotary Head Assembly Step 1 Remove the plastic and crating around the Treating Head Assembly Use a 3 4 socket head wrench to remove the 1 2 Treating Head Assembly shippi...

Page 14: ...rly rig and securely lift the Treating Head Assembly off the shipping pallet Step 3 Set the Treating Head Assembly on top of the Drum Frame Continued Note to ensure proper alignment note the Treating...

Page 15: ...wrench and factory supplied 5 16 hardware to fasten the Treating Head Assembly to the Drum Frame in this order bolt flat washer frame lock washer nut Tighten securely Optional Surge Bin Step 1 Use a...

Page 16: ...ead wrench and factory supplied 5 16 hardware to fasten the Surge Bin to the Treating Head Assembly Frame in this order bolt flat washer frame lock washer nut Tighten securely Continued Remove the RED...

Page 17: ...ylinder on the Scale Tray connected to the Treating Head Frame This completes the Rotary Head and Optional Surge Bin Installation Portable Scale Step 1 Cut the shrink wrap and remove the box of miscel...

Page 18: ...trol Step 1 Remove the RH Control from the shipping carton and connect fasten it to the Treating Head Frame as follows Use proper rigging and lifting techniques and the lifting lugs located on top of...

Page 19: ...ctory supplied 5 16 hardware fasten the drum Drive in this order nut washer Drive Frame Mount Plate lock washer nut Securely tighten hardware Continued Step 3 Fasten in place with the factory supplied...

Page 20: ...20 CONNECT Step 2 Connect the VFD Drum Drive power cord to the 10 Drum Gear motor power cord receptacle 4 prong twist lock connector Continued...

Page 21: ...r cord twist lock connector to the bottom of the RH Control 3 prong receptacle marked DRUM VFD Continued CONNECT Step 3 Connect the VFD Drum Drive signal cable to the bottom of the RH Control receptac...

Page 22: ...ed Wheel 4 prong Power Cord to the bottom of the RH Control receptacle marked SEED WHEEL CONNECT 22 Atomizer Power Cord Connect the Atomizer 3 prong Power Cord to the bottom of the RH Control receptac...

Page 23: ...r Cable Connect the yellow Inlet Hopper Low Level signal cable to the bottom of the RH Control receptacle pin connect hand tighten marked LOW LEVEL SENSOR This completes the Control Panel Installation...

Page 24: ...nts Remove chemical tanks from their shipping boxes and place them near the Treater Control Each Tank Agitation Motor requires an external 115V AC 1ph 3FLA power source Continued Required assembly too...

Page 25: ...Tank Pump Power Cord Connect each Pump Power Cord 4 prong to the bottom of the RH Control receptacle marked PUMP 1 4 Repeat for each Tank used with the system 1 4 This completes the CBP Tank Installat...

Page 26: ...prong under the RH Control receptacle marked PUMP 1 4 If already using four chemical Tanks then connect the Inoculant Tank cord to an external power source This completes the CBP Tank Installation CON...

Page 27: ...with factory supplied hardware in this order bolt Tank Motor Mount Calibration Mount Plate wiz nut Tighten securely Step 2 Cut a 3 piece of 1 2 Tubing Press it into the 1 2 Male Run Tee attached to t...

Page 28: ...Tubing Step 4 Remove the 1 2 Calibration Port Plug from the top of the Tank Cut to fit a piece of 1 2 Tubing Press it into the 1 2 Plastic Shutoff Valve Press the other end into the 1 2 90 Elbow Press...

Page 29: ...the Calibration Step 7 Remove the second Vent Plug from the top of the CBP Tank Cut a 2 piece of 1 2 Tubing Press it into the 1 2 Vent Press lock Fitting Continued Step 6 Cut to fit and connect the ot...

Page 30: ...30 Step 8 Press the 1 2 Union Tee onto the 2 piece of tubing Step 9 Press the remaining 1 2 Tubing into the 1 2 Union Tee Continued...

Page 31: ...ocated on top of the Calibration Tube Step 11 Connect one end of the 1 2 Vent Tube to the 1 2 Union Tee Step 12 Cut to fit and connect the other end of the Vent Tube to the 1 2 Press lock Fitting on t...

Page 32: ...p 1 Remove from package and attach to the CBP Tank Stand Locate the Flow Meter Assembly in the position as shown left Continued Note refer to the FLOW METER USER MANUAL shipped with the flow meter for...

Page 33: ...ten Repeat on other end of Flow Meter Assembly Step 3 Connect the signal cable to the bottom of Flow Meter Assembly CAREFULLY slide the signal cable into the receptacle Align the receptacle shoulder w...

Page 34: ...of the 4 Pump Display Box Step 5 Connect one end of the 1 2 Recirculation Tube to the 1 2 Male Run Tee located underneath the Calibration Tube Step 6 Connect the other end of Tubing to the 1 2 Press...

Page 35: ...he pump located underneath the Tank Cut to fit and connect the other end of the Transfer Tube to the 1 2 Press lock Fitting underneath the Flow Meter as shown Step 8 Connect one end of the 1 2 Treatme...

Page 36: ...sert the other end of the 1 2 Tubing into the Treater Chemical Inlet Assembly Press Lock Fitting This completes the Flow Meter Kit Installation TREATMENT TRANSFER RECIRCULATION VENT VENT Example of Ta...

Page 37: ...37 PUMP ELEMENT CHANGE Pump Element Connection Step 1 Use the Pump Handle to open the Pump Head Continued...

Page 38: ...the Pump Discharge Plumbing Assembly to the left of the Pump Step 3 Insert the factory supplied Pump Element onto the Pump Rollers Ensure the Pump Element lays on the roller and behind the clips on th...

Page 39: ...39 Step 5 Use the Pump Handle to close the Pump Head IP Pump Only Set the Pump Head Tension Adjustment Knob to 3 setting This completes the Pump Element Change procedure...

Page 40: ...e the Conveyor Control Wire them to the INFEED and OUTFEED conveyor wire leads Step 2 Locate the Elevator Control on or near the treating head assembly Elevator Control is mounted to the Mount Plate f...

Page 41: ...HIGH SENSOR LOW SENSOR Step 4 Connect the High and Low level Sensor Cables to the bottom of the Conveyor Control Ensure HIGH SENSOR located on top of the inlet is connected to the sensor connec tion...

Page 42: ...INFEED power receptacle on the bottom of the Conveyor Control Connect the OUTLET conveyor power cord to OUTFEED power receptacle on the bottom of the Conveyor Control Ensure connectivity is correct Th...

Page 43: ...Helps improve clarity when reading chemical level through heavy viscosity during calibration Step 1 Remove existing wing nut from the top of the Calibration Cylinder Step 2 Loosen the existing lower n...

Page 44: ...under the lower nut and over the top stud Step 4 Re tighten the wing nut on the stud and the lower nut Connect the power cord to an external 115V AC power source This completes the Back Light Kit Ins...

Page 45: ...3 Turn ON the Control Power Switch Right as shown The HMI will initiate the program boot up navigates to display the STARTUP WIZARD SCREEN 45 Emergency Stop Button To release and deactivate the E STO...

Page 46: ...ither 2 Pumps or 4 Pumps Step 2 Touch the RH Model Type drop down arrow touch to select either RH800 or RH2000 Step 3 Touch the Seed Units drop down arrow touch to select either Lbs Min or Kg Min Step...

Page 47: ...SCREEN Verify that the information displayed in the data selection fields is correct Use the drop down arrows to change selections Notice that each red bell icon graphic is now removed after selction...

Page 48: ...48 RH COMMERCIAL SEED TREATMENT SYSTEM HOME SCREEN splash screen Step 1 Touch the green NEXT button icon navigates to the REMINDER SCREEN Next...

Page 49: ...1 Touch the green NEXT button icon navigates to the MAIN SCREEN Reminder 1 Handle and apply all the chemicals according to manufacturer recommendations 2 Verify that all the chemical lines are primed...

Page 50: ...es and navigates to the SETUP LOCAL SCREEN System Enabled Total 136 2 Oz Pump 1 Total 69 0 Oz Pump 2 Total 0 0 Oz Pump 3 Total 0 0 Oz Pump 4 Seed Present Seed Wheel Target Rate Total Lbs Min 500 00 10...

Page 51: ...ber value displayed Step 6 SEED WHEEL LIQUID PUMPS verify the fac tory set re start delay timers of the Seed Wheel Liquid Pumps used to build a head of seed in the Inlet Hopper when Auto Restarting th...

Page 52: ...or the RH800 enter a 900 value for LBS MIN or a 1100 value for Kg Min Then touch the OK button icon The value will display on the SEED WHEEL MAX FLOW SP button the pop up window closes Display of Kg M...

Page 53: ...ack to zero Step 2 Touch the MANUAL button icon navigates to the MANUAL MODE SCREEN 1 19 2018 2 07 PM Alarms Calibrate Pump Manual Batch Data Setup Main Diagnostics Seed Wheel Auto Tune Auto Tune Auto...

Page 54: ...with errors Step 2 Touch all red STOP button icons navigates to the MAIN SCREEN 1 19 2018 2 30 PM Manual Mode Jog Seed BEANS Pump 1 Xxxxxx pump 1 Flow 0000 0 oz min Pump 2 INNOC pump 2 Flow 0006 0 oz...

Page 55: ...t Rate Total Lbs Min 500 00 109 3 Target Rate 7 0 Oz Cwt 29 17 SP 1410 AI 24 CNT 0 Target Rate 8 0 Oz Cwt 33 33 1656 0 0 Target Rate 25 00 Oz Cwt 25 00 1250 0 0 Target Rate 50 00 Oz Cwt 50 00 2500 0 0...

Page 56: ...e MN 5379 USA Telephone 1 952 445 6868 Toll free 1 855 363 3152 Visit us on www seedgrowth bayer com BayerTM the Bayer CrossTM and Bayer SeedGrowthTM are registered trademarks of Bayer SGRRHCOMMERCIAL...