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10

 

 

5.3  Installation variants 

 
Explanation of the installation variants depending on the roof construction or design variants. 
 

IV 1 – Base troughs on system edge 

 

 

The first base trough at the system edge / 
expansion joint must be installed flush with the 
modules, the subsequent base troughs must be 
positioned centrally beneath the module joint. 
 

 

System edge /  
expansion joint:

 

e

A

 = module length – 69mm 

Module joint:

 

e

M

 = module  12 mm  

Prerequisite: 

 

Approval from module  

 

manufacturer for module  

 

clamping 

 

 

 

IV 2 – Installation of expansion joints  
in the base troughs 

   

 

Push the base trough expansion joint centrally into 
the adjacent base troughs. A gap of 50 mm must 
remain between the ends of the rails. Screw the 
expansion joints to the base troughs. On the moving 
side, the two screws must be screwed into the base 
trough so that they are centred in the slots. 
 
Installation expansion joint not below a modul

.

 Max. 

base trough length with the base trough expansion 
joint approx. 34 m, plan for proper expansion joints 
after this. 

 

 

IV 3 – Securing the base foot /  
module supports set

 

Depending on requirements, the base foot and 
module support may need to be secured with 
screws. 

 

 

IV 4 – Module supports East-West

 

         

              

 

Regarding the occurring loads the module support 
set of the East-West II system variant must be 
installed with a single or a double leg.  
 

 

Prior to installation, the position (installation axis) of 
the components must be determined on the base 
trough. Depending on the existing conditions on 
site, installation using the installation and removal 
tool is recommended. 

 

 

50  

e

M

 

Edge

 

    e

A

 

                Joint

 

         

e

M

 

                Joint

 

e

A

 

Summary of Contents for closed II

Page 1: ...I Installation manual novotegra for flat roofs closed II East West II...

Page 2: ...uired for installation 4 4 2 Installation system components installation variants 5 4 3 Installation system components optional 6 5 INSTALLING THE SUBSTRUCTURE 7 5 1 Installing the base rails and supp...

Page 3: ...hat the safety information is not observed Warning symbol with signal word Hazard class as per ANSI Z 535 DANGER indicates an immediate hazard Failure to prevent this could result in death or severe i...

Page 4: ...e installation system in accordance with this installation manual is 0 to 5 degrees The given torque values must be observed and tested on a random basis on site Information on structural analysis The...

Page 5: ...may lead to different results Protection against system sliding is verified based on a coefficient of friction of 0 5 This value must be checked by the installation company prior to installation If th...

Page 6: ...ening Flat roof mid clamp Material Aluminium and V2A Tool Socket bit AF 8 mm Support and module fastening Flat roof end clamp Material Aluminium and V2A Tool Socket bit AF 8 mm Support and module fast...

Page 7: ...ce replace of base foot and module supports set in the base trough 150 30 Correct installation 4 2 Installation system components installation variants Image Tool Component Product group Module suppor...

Page 8: ...Plastic Optional item Top cover base trough 150 30 3 00m Material Aluminium Optional item Self locking cable tie Optional item Cable clip d 10 mm Optional item Grounding connector set AF 18 Material V...

Page 9: ...s tightly together push the connectors under the ridge on the base troughs and screw together with two screws on each side Maximum uninterrupted rail length approx 17 m 10 rows with approx 1 70 m gap...

Page 10: ...fter approx 17 m 10 modules next to each other After approx 34 m 20 modules the system must be properly separated The distance between the adjacent base troughs must be 50 mm 5 2 Module installation l...

Page 11: ...f required The connection rail can be used to install the string cable or to insert the required ballast IV 7 applies if installing without connection rail Further rails can be used to redistribute lo...

Page 12: ...Screw the expansion joints to the base troughs On the moving side the two screws must be screwed into the base trough so that they are centred in the slots Installation expansion joint not below a mo...

Page 13: ...es when installing them Install the string cable first IV 6 Fastening the module to the system edge expansion joint Place the drilling screw from the flat roof end clamp centred over the screw channel...

Page 14: ...IV 8 Ballast troughs Using ballast troughs allows small or large size ballst to be securely inserted if required The ballast troughs must be mounted on the side of the base troughs 10kg 35kg 10kg 35k...

Page 15: ...used in the calculation for verification of the anti slide protection for PV systems on flat roofs Coefficients of friction calculated on site can be taken into account and must be provided to BayWa...

Page 16: ...en D 90419 N rnberg Phone 49 7071 98987 300 Phone 49 89 386670 0 Phone 49 911 216646 0 Fax 49 7071 98987 139 Fax 49 89 386670 10 Fax 49 911 216646 10 tue solarenergysystems baywa re com mue solarenerg...

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