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1  INFORMATION 

Safety information 

Installation work may only be carried out by qualified expert personnel. Safety clothing in accordance with 
the relevant national regulations and guidelines must be worn during all work. 

Installation must be carried out by at least two people so as to ensure that help is available in the event of 
an accident. 

All relevant nationally and locally valid occupational safety regulations, accident prevention regulations, 
standards, construction regulations and environmental protection regulations must be observed, along with 
all regulations of the institutions for statutory accident insurance and prevention. 

National regulations for working at height or on roofs must be complied with. 

Electrical work must be carried out in compliance with nationally and locally valid regulations and guidelines 
and in accordance with the safety regulations for electrical work. 

The earthing / potential equalization of the installation system must be carried out in line with the nationally 
and locally valid standards and guidelines. 

 

Classification into hazard classes 

In order to draw the user's attention to potentially hazardous situations, the following hazard classes are 
used, based on ANSI Z 535. The hazard class describes the risk in the event that the safety information is 
not observed. 

Warning symbol with signal word 

Hazard class as per ANSI Z 535 

 

 

 

DANGER!

 

indicates an immediate hazard. Failure to prevent 

this could result in death or severe injury. 
 
 

 

WARNING!

 

indicates a potential hazard. Failure to prevent 

this could result in death or severe injury. 
 
 

 

CAUTION!

 

indicates a potential hazard. Failure to prevent 

this could result in slight or minor injury. 
 
 

 

NOTICE!

 

indicates a potentially damaging situation. Failure 

to prevent this could result in damage to the system or 
something in its environment. 

 
 
General information 

The product must be checked for completeness upon receipt using the accompanying delivery notice. 

BayWa r.e. Solar Energy Systems GmbH shall assume no costs or guarantees for any subsequent 
deliveries  
by express delivery if missing material is only noticed during installation. 

The installation system is suitable for securing PV modules with standard market dimensions.  
The maximum permitted module width is 1.10 m. 

The suitability of the installation system for the respective project must be checked on an individual basis 
with respect to the existing roof sealing / roof construction. 

The roof sealing / roof construction must meet the requirements of the installation system in terms of load-
bearing capacity, load-bearing structure and condition. 

The user must test the load-bearing capacity of the existing roof / roof construction (concrete ceiling, 
purlins, trapezoidal panels, etc.) or have this tested. 

Summary of Contents for closed II

Page 1: ...I Installation manual novotegra for flat roofs closed II East West II...

Page 2: ...uired for installation 4 4 2 Installation system components installation variants 5 4 3 Installation system components optional 6 5 INSTALLING THE SUBSTRUCTURE 7 5 1 Installing the base rails and supp...

Page 3: ...hat the safety information is not observed Warning symbol with signal word Hazard class as per ANSI Z 535 DANGER indicates an immediate hazard Failure to prevent this could result in death or severe i...

Page 4: ...e installation system in accordance with this installation manual is 0 to 5 degrees The given torque values must be observed and tested on a random basis on site Information on structural analysis The...

Page 5: ...may lead to different results Protection against system sliding is verified based on a coefficient of friction of 0 5 This value must be checked by the installation company prior to installation If th...

Page 6: ...ening Flat roof mid clamp Material Aluminium and V2A Tool Socket bit AF 8 mm Support and module fastening Flat roof end clamp Material Aluminium and V2A Tool Socket bit AF 8 mm Support and module fast...

Page 7: ...ce replace of base foot and module supports set in the base trough 150 30 Correct installation 4 2 Installation system components installation variants Image Tool Component Product group Module suppor...

Page 8: ...Plastic Optional item Top cover base trough 150 30 3 00m Material Aluminium Optional item Self locking cable tie Optional item Cable clip d 10 mm Optional item Grounding connector set AF 18 Material V...

Page 9: ...s tightly together push the connectors under the ridge on the base troughs and screw together with two screws on each side Maximum uninterrupted rail length approx 17 m 10 rows with approx 1 70 m gap...

Page 10: ...fter approx 17 m 10 modules next to each other After approx 34 m 20 modules the system must be properly separated The distance between the adjacent base troughs must be 50 mm 5 2 Module installation l...

Page 11: ...f required The connection rail can be used to install the string cable or to insert the required ballast IV 7 applies if installing without connection rail Further rails can be used to redistribute lo...

Page 12: ...Screw the expansion joints to the base troughs On the moving side the two screws must be screwed into the base trough so that they are centred in the slots Installation expansion joint not below a mo...

Page 13: ...es when installing them Install the string cable first IV 6 Fastening the module to the system edge expansion joint Place the drilling screw from the flat roof end clamp centred over the screw channel...

Page 14: ...IV 8 Ballast troughs Using ballast troughs allows small or large size ballst to be securely inserted if required The ballast troughs must be mounted on the side of the base troughs 10kg 35kg 10kg 35k...

Page 15: ...used in the calculation for verification of the anti slide protection for PV systems on flat roofs Coefficients of friction calculated on site can be taken into account and must be provided to BayWa...

Page 16: ...en D 90419 N rnberg Phone 49 7071 98987 300 Phone 49 89 386670 0 Phone 49 911 216646 0 Fax 49 7071 98987 139 Fax 49 89 386670 10 Fax 49 911 216646 10 tue solarenergysystems baywa re com mue solarenerg...

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