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novotegra is tested and certified by TÜV Rheinland: 
 

 

 
 

2  INSTALLATION SYSTEM MAINTENANCE 

The installation system must be checked annually for stability and proper functioning. 

In addition to visually inspecting the components and the roof sealing for damage, all screw and click 
connections must also be checked. 

Components can be removed by following the work steps detailed below in the reverse order. 

Maintenance work must be carried out by a specialist company with verifiable experience of electrical 
systems and working with installation systems. 

 

3  NOVOTEGRA FOR FLAT ROOFS II 

The contents of this installation manual describe the installation of the substructure on roofs with sheet or 
bitumen waterproofing. 

Depending on the roof seal material, separation and/or protection membranes may need to be added 
between the roof seal and the substructure. This must be agreed upon directly between the company 
installing the PV system, the building owner and the specialist roof sealing company. 

The substructure is installed without penetrating the roof. The PV system is secured against wind suction 
by providing ballast (e.g. suitable stones), based on the results of the wind tunnel tests for the system. The 
required ballast is determined by BayWa r.e. Solar Energy Systems GmbH based on the project data 
provided by the installation company. The ballast applies to the planned system; on-site deviations from 
planning may lead to different results.  

Protection against system sliding is verified based on a coefficient of friction of 

µ

 = 0.5. This value must be 

checked by the installation company prior to installation. If the coefficient of friction is determined by the 
installation company in advance, protection can be verified during planning using the determined value. 

The system must be secured on site to prevent it from "creeping" due to expansion caused by temperature. 
This can be achieved by installing suitable stop points on the roof surface or by anchoring to the parapet, 
for example. The connection points on the building and building parts must be able to bear the forces 
exerted. 

General conditions to be observed in accordance with the wind tunnel test results: 

Roof incline 0 – 5 degrees 

Flat roofs with and without parapet 

Distance from system to roof edge (without parapet) = 0.50 m 

Distance from system to parapet (inside edge) = 0.50 m 

Module width = approx. 1.00 m 

Angle of installation (fixed) = 13° 

Distance between rows = 1.30 – 2.40 m  (closed II) respectively 2.15 – 2.45 m (East-West II) 
(distance between the front of a panel and the front of the one behind) 

The installation system is designed for loads of up to 2.4 kN/m² (2,400 Pa). The modules are clamped on 
the short frame side or, alternatively, on the long frame side in the corners (clamp surface 11 x 52 mm). 
This requires approval from the module manufacturer for clamping on the short frame side or on the corner 
of the long frame side. Any drainage openings on the module frame may not be blocked. This also applies 
to the features provided for this purpose on the support components. 

Summary of Contents for closed II

Page 1: ...I Installation manual novotegra for flat roofs closed II East West II...

Page 2: ...uired for installation 4 4 2 Installation system components installation variants 5 4 3 Installation system components optional 6 5 INSTALLING THE SUBSTRUCTURE 7 5 1 Installing the base rails and supp...

Page 3: ...hat the safety information is not observed Warning symbol with signal word Hazard class as per ANSI Z 535 DANGER indicates an immediate hazard Failure to prevent this could result in death or severe i...

Page 4: ...e installation system in accordance with this installation manual is 0 to 5 degrees The given torque values must be observed and tested on a random basis on site Information on structural analysis The...

Page 5: ...may lead to different results Protection against system sliding is verified based on a coefficient of friction of 0 5 This value must be checked by the installation company prior to installation If th...

Page 6: ...ening Flat roof mid clamp Material Aluminium and V2A Tool Socket bit AF 8 mm Support and module fastening Flat roof end clamp Material Aluminium and V2A Tool Socket bit AF 8 mm Support and module fast...

Page 7: ...ce replace of base foot and module supports set in the base trough 150 30 Correct installation 4 2 Installation system components installation variants Image Tool Component Product group Module suppor...

Page 8: ...Plastic Optional item Top cover base trough 150 30 3 00m Material Aluminium Optional item Self locking cable tie Optional item Cable clip d 10 mm Optional item Grounding connector set AF 18 Material V...

Page 9: ...s tightly together push the connectors under the ridge on the base troughs and screw together with two screws on each side Maximum uninterrupted rail length approx 17 m 10 rows with approx 1 70 m gap...

Page 10: ...fter approx 17 m 10 modules next to each other After approx 34 m 20 modules the system must be properly separated The distance between the adjacent base troughs must be 50 mm 5 2 Module installation l...

Page 11: ...f required The connection rail can be used to install the string cable or to insert the required ballast IV 7 applies if installing without connection rail Further rails can be used to redistribute lo...

Page 12: ...Screw the expansion joints to the base troughs On the moving side the two screws must be screwed into the base trough so that they are centred in the slots Installation expansion joint not below a mo...

Page 13: ...es when installing them Install the string cable first IV 6 Fastening the module to the system edge expansion joint Place the drilling screw from the flat roof end clamp centred over the screw channel...

Page 14: ...IV 8 Ballast troughs Using ballast troughs allows small or large size ballst to be securely inserted if required The ballast troughs must be mounted on the side of the base troughs 10kg 35kg 10kg 35k...

Page 15: ...used in the calculation for verification of the anti slide protection for PV systems on flat roofs Coefficients of friction calculated on site can be taken into account and must be provided to BayWa...

Page 16: ...en D 90419 N rnberg Phone 49 7071 98987 300 Phone 49 89 386670 0 Phone 49 911 216646 0 Fax 49 7071 98987 139 Fax 49 89 386670 10 Fax 49 911 216646 10 tue solarenergysystems baywa re com mue solarenerg...

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