October 2020 – issue 1
Page
25
of
29
Section 6 - Vehicle Maintenance (continued)
ZERO EMISSION CITY BUS Owner’s
Manual
6B
Zero Emission City Bus
–
CHASSIS CHECKS
A
B
C
D
BOXES NOT FILLED IN WITH BLACK
ARE
TO BE ACTIONED
IF THEY
LINE-UP WITH THE RELEVANT SERVICE COLUMN A,B,C,D
EVERY
15000KM
EVERY
30000KM
EVERY
60000KM
EVERY
120000KM
No
TICK REQUIRED SERVICE DUE IN BOX OPPOSITE
1
Air cleaner restriction - check / correct
2
Air compressor mounting - check / correct
3
Charge air Coolant radiator - check & clean
4
Cooling system - antifreeze/glycol and PH check
5
Air compressor carbon build up - check / correct
6
Radiator hoses - check
6B
Zero Emission City Bus - OTHER CHECKS
A
B
C
D
BOXES NOT FILLED IN WITH BLACK
ARE
TO BE ACTIONED
IF THEY
LINE-UP WITH THE RELEVANT SERVICE COLUMN A,B,C,D
EVERY
15000KM
EVERY
30000KM
EVERY
60000KM
EVERY
120000KM
No
TICK REQUIRED SERVICE DUE IN BOX OPPOSITE
1
Drain condensation from air tanks (weekly)
2
Check battery electrolyte level and correct if necessary LV
System
3
Check battery terminals for corrosion and tension LV System
4
Check differential oil level
5
Check steering system for leaks, damage and correct operation
6
Check steering system for worn ball joints
7
Check steering gear and system for loose bolts and nuts
8
Check steering shaft universal joints for wear and bolt tension
9
Check power steering fluid level
10 Check fluid level in cooling system
11 Check brake linings & components for wear and damage
12 Check operation of service / park brakes and adjust as necessary
13 Check all hoses, pipes and wires for wear, damage or leaks
14 Check driveline for damage or leaks
15 Check electric motor mountings for damage and tension
16 Replace air drier filter (minimum once per year)
17 Air filter check / clean or replace if necessary
18 Replace differential oil
19 Replace power steering filter and fluid
20 Replace Coolant and flush system (Not required for Tech Infinity)
21 Check all 'V' belts
22 Check brake pedal free play
23 Check tension of half axle bolts and wheel nuts
24 Check tyre pressures, wear & damage
25 Lubricate all grease points accordingly
26 Check all chassis fastening points for looseness and wear
