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16

MAB 455

GB

Drilling with core drills

When drilling with core drills, proceed as 

follows:

 

‹

Install the quick-change drill chuck 

system (A) and connect up the cooling 

lubricant system.

 

‹

Install the appropriate ejector pin 

in the core drill and insert the core 

drill into the quick-change drill chuck 

system (A).

 

‹

Position and fix the machine at the 

location of use.

 

‹

Switch on the clamping magnet and 

check the magnetic holding force (see 

section 

“Activating/deactivating the 

magnetic clamp”

).

 

‹

Select a suitable speed and switch on 

the machine.

 

‹

Direct the drill to the material with the 

handle (10).

NOTE

Observe the following instructions when 

drilling with core drills:

 

Drilling with core drills does not require 

great force. The drilling process is not 

accelerated by higher pressure. The 

drill wears faster and the machine can 

be overloaded. 

 

Use the high-performance BDS 5000 

cutting oil in the cooling lubricant sys-

tem of the machine.

 

The cooling lubricant system cannot 

be used when working overhead. In 

this case, use the high-performance 

ZHS 400 grease spray. Spray the drill 

on the inside and outside before drill-

ing. In the case of larger drill depths, 

repeat this procedure.

 

Make sure that swarf is removed regu-

larly. With larger drilling depths, break 

up the swarf.

Eliminating blockages

 WARNING

Danger of cut injuries from broken 

tool parts or swarf .

 

Put protective gloves on before start-

ing work.

Blockages caused by a broken tool:

 

‹

Switch off the machine. Remove plug 

from the mains socket.

 

‹

Move the machine slide to the upper 

position with the help of the hand 

lever (10).

 

‹

Replace defective tool. Remove swarf.

Other blockages:

 

‹

Switch the machine off using the motor 

switch. Leave the magnetic clamp 

switched on.

 

‹

Move the machine slide to the upper 

position with the help of the hand 

lever (10).

 

‹

Remove swarf and check tool.

NOTE

 

The BDS range of accessories 

includes special devices (e.g., 

POW 200) for removing swarf.

Using, Eliminating blockages

Summary of Contents for MAB 455

Page 1: ...MAB 455 Translation of the Original Operating Instructions GB...

Page 2: ...8 4 2 5 1 3 Fig 1 21 23 22 6 9 11 7 12 13 10...

Page 3: ...th written consent of the manufacturer Liability disclaimer All technical information data and in structions contained in these operating instructions for startup operation and care correspond to the...

Page 4: ...rial damage Follow the instructions in this warning to avoid material damage NOTE A note indicates additional information that simplifies the use of the machine Intended use The machine is intended so...

Page 5: ...e connecting cable may only be performed by a qualified elec trician Repairs to the machine may only be performed by an authorised specialist workshop or factory customer service Unqualified repairs c...

Page 6: ...achine outside or in a humid environment an RCD resid ual circuit device must be used Risk of injury WARNING Risk of injury from engine starting unintentionally Pay attention to the following safety n...

Page 7: ...e substrate be fore every use see section Prepa ration Secure the machine with the safety chain D supplied when working in an inclined or vertical position and during overhead work The machine could f...

Page 8: ...ent the machine from starting unexpectedly after switching on the magnetic clamp again or after reconnection following interruption to the power supply restart protection the machine must be switched...

Page 9: ...n operating the machine Symbol Meaning Close fitting work protection clothing with a low tear strength Goggles for protecting eyes against flying parts and liquids and ear protection in areas with noi...

Page 10: ...oil tank 9 Handle 10 Hand lever 11 Operating panel see fig 1 12 Magnetic foot 13 Machine slide and guide Operating panel see fig 1 21 Motor ON OFF switch 22 Magnet indicator Magnet Power 23 Magnet ON...

Page 11: ...event it from falling using the safety chain D supplied Check the safety chain for proper function before every use A dam aged safety chain must not be used Replace a damaged safety chain immediately...

Page 12: ...n additional steel plate minimum dimensions 100 x 200 x 20 mm must be placed under the workpiece Secure the steel plate to prevent it from falling NF metals or workpieces with an uneven surface A spec...

Page 13: ...or pin 4 Lever out the tool with the ejector pin E or loosen the tool by tapping against the ejector pin Using the drill chuck WARNING Risk of injury An insufficiently secured tool can lead to serious...

Page 14: ...ic clamp Activating the magnetic clamp ATTENTION To prevent the magnet from overheat ing switch on the magnetic clamp only when the machine is standing on a magnetic substrate Switch the magnet 23 ON...

Page 15: ...t the selector lever 5 to the desired speed as shown in the table below Gear stage Load speed Level 1 250 min 1 Level 2 450 min 1 Drilling with the machine Drilling with twist drills When drilling wit...

Page 16: ...cutting oil in the cooling lubricant sys tem of the machine The cooling lubricant system cannot be used when working overhead In this case use the high performance ZHS 400 grease spray Spray the drill...

Page 17: ...nqualified repairs Unqualified repairs can lead to consid erable danger for the user and cause damage to the machine Repairs to electrical appliances may only be carried out by the works cus tomer ser...

Page 18: ...The magnetic clamp is not switched on Switch on the magnetic clamp The circuit breaker in the power distributor trips Too many appliances connect ed to the same power circuit Reduce the number of app...

Page 19: ...0 V 50 60 Hz or 110 125 50 60 Hz Power consumption 1150 W Noise emission 87 db A Vibration 0 81 m s Stroke 160 mm Core drill short 12 40 mm long 12 40 mm Twist drill max 18 mm Speed stage 1 n0 250 rpm...

Page 20: ...s were applied in whole or in part DIN EN ISO 12100 2011 03 DIN EN 62841 1 2016 07 Authorised person for compiling the technical documentation BDS Maschinen GmbH Full technical documentation is availa...

Page 21: ...B C D E A Fig 2 Fig 3...

Page 22: ...BDS Maschinen GmbH Martinstra e 108 D 41063 M nchengladbach Fon 49 0 2161 3546 0 Fax 49 0 2161 3546 90 Internet www bds maschinen de E mail info bds maschinen de BA_MAB 455_A4 2016 BDS Maschinen GmbH...

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