BDS MAB 480, Operating Instructions Manual

Page 1: ...MAB 480 Operating instructions...

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Page 3: ...arations 15 Additional safety measures for certain operations 15 Check the condition of the substrate 16 Inserting the tool 17 Operation 20 Activating deactivating magnetic clamp 20 Switching machine...

Page 4: ...art of the Magnetic Core Drilling Machine MAB 480 NV hereinafter referred to as machine and contains important information for the commis sioning safety intended use and care of the machine The operat...

Page 5: ...nger of serious injury or even death WARNING A warning of this category draws attention to a potentially dangerous situation If the dangerous situation is not avoided it may lead to injuries Follow th...

Page 6: ...any kind will be accepted for damage or injury result ing from use of the machine for other than its intended purpose The risk has to be borne solely by the machine owner NOTE If used commercially pa...

Page 7: ...wed to use the machine Inspect the machine for visible signs of damage before use Do not use a visibly damaged machine Before beginning work check the condition of the safety chain and the function of...

Page 8: ...th live wires or components could lead to seri ous injury or even death Observe the following safety precautions to avoid electric shocks Do not open the housing of the machine Risk of electric shock...

Page 9: ...plug from the mains socket before changing tools cleaning or performing maintenance in order to avoid unintentional starting of the machine Do not put your hand into the machine while it is in opera t...

Page 10: ...power supply The data must correspond in order to avoid damage to the machine Always carry the machine at the handle not by the connect ing lead Always pull the mains lead out of the plug socket at th...

Page 11: ...t GREEN The magnet s clamping force satisfies the minimum require ments Machining can be carried out Magnet indicator is lit RED Insufficient magnet clamping force Machining must not be carried out wi...

Page 12: ...orking with the machine Symbol Meaning Close fitting work protection clothing with a low tear ing resistance Goggles for protecting eyes against flying parts and liquids and ear protection in areas wi...

Page 13: ...drill not supplied as standard 8 Filler neck for cutting oil 2 Industrial holder MK2 19 mm Weldon 9 Cutting oil tank 3 Morse taper MK2 10 Handle 4 Opening for ejector pin 11 Hand lever 5 2 speed gearb...

Page 14: ...A 219 M MK2 Hexagonal offset screwdriver size SW2 5 not illustrated B Ejector pin ZAK 075 C Ejector pin ZAK 100 Open end wrench size SW8 not illustrated D Safety chain E Ejector pin MK2 Operating inst...

Page 15: ...llowing operations with the machine Non horizontal working position WARNING Risk of injury from the falling machine When working in inclined or vertical position and during over head work the machine...

Page 16: ...e clamping force is significantly reduced by paint zinc and scale coatings and rust The substrate must satisfy the following preconditions in order that a sufficient magnet clamping force can be achie...

Page 17: ...lamping devices for tubes and non magnetic materials in its range of accessories Inserting the tool The machine is equipped with an MK tool mounting Depending on the type of tool to be used correspond...

Page 18: ...MK tool mounting Inserting the tool Before mounting clean the shank of the tool adapter or drill chuck and the morse taper 3 of the machine Push the tool from below into the morse taper 3 of the mach...

Page 19: ...e tool mount A with the corresponding hexagonal offset screwdriver supplied Insert the tool into the tool mounting NOTE Insert the appropriate ejector pin B C before inserting a core drill Tighten bot...

Page 20: ...clamping force available CAUTION The maximum magnet clamping force is only available after switching on the motor Deactivating magnetic clamp Secure the machine at the handle to prevent the machine fr...

Page 21: ...NOTE Select the speed range according to the material and drilling diameter Setting the speed In addition to the mechanical gearbox the machine also has full wave control electronics with which the sp...

Page 22: ...e magnetic clamps Select the appropriate speed and switch on the machine NOTE Observe the following instructions when drilling with twist drills Under high pressure the drill can glow out and the mach...

Page 23: ...NOTE Observe the following instructions when drilling with core drills Drilling with core drills requires no great effort The drill ing process is not accelerated by higher pressure The drill wears fa...

Page 24: ...ck the thread tap in the machine using the appropriate drill tap adapter Switch on the machine and set the thread tap onto the drilled hole Guide the machine slide down at hand lever 11 without ex ert...

Page 25: ...ounter sinking Thanks to its wide range of operating speeds the machine can also be used for reaming or counter sinking CAUTION Observe the limits of the tools to be used for reaming and counter sinki...

Page 26: ...caused by a broken tool Switch off the machine Remove plug from the mains socket Use the handle to move the machine slide to the upper posi tion Replace defective tool Remove shavings Other blockages...

Page 27: ...eaning wear protective goggles and protective gloves and protect other persons in the working area CAUTION Never immerse the machine in water or other liquids After every use Remove the installed tool...

Page 28: ...he guide of the machine slide 14 shows signs of backlash it must be adjusted Proceed as follows Loosen the clamping bolts Tighten the adjusting screws uniformly Tighten the clamping bolts again Replac...

Page 29: ...tation not selected Preselect direction of rotation The automatic circuit breaker in the electrical distribution board trips Too many appliances con nected to the same power circuit Reduce the number...

Page 30: ...be recycled The return of the packaging to the material cycle helps conserve raw materials and reduces the production of waste When no longer required dispose of the packaging materials in accordance...

Page 31: ...81 m s Stroke 160 mm Core drill short dia 12 40 mm Core drill long dia 12 40 mm Twist drill max dia 18 mm Thread max M16 Reaming max dia 18mm Counter sinking max dia 40 mm Speed stage 1 n0 50 250 min...

Page 32: ...rmonised standards were applied in whole or in part DIN EN ISO 12100 2010 DIN EN 61029 1 A11 2011 11 DIN EN 62841 1 2012 11 Authorised person for compiling the technical documentation BDS Maschinen Gm...

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Page 34: ...aschinen GmbH Martinstra e 108 D 41063 M nchengladbach Fon 49 0 2161 3546 0 Fax 49 0 2161 3546 90 Internet www bds maschinen de E Mail info bds maschinen de BA_MAB480 NV_0816_EN_A1 2016 BDS Maschinen...