Becker KDT 3.100, Maintenance Manual

Page 1: ...Maintenance Guide for KVT KDT DVT ...

Page 2: ...LTERS 5 GREASING 6 GREASING 7 CHECKING AND CHANGING VANES 8 CHECKING AND CHANGING VANES 9 CHECKING AND CHANGING VANES 10 CHECKING AND CHANGING VANES 11 CHECKING AND CHANGING VANES 12 CHECKING AND CHANGING VANES 13 CHANGING DUST SEPARATOR 14 CHANGING DUST SEPARATOR 15 SPARE PARTS OVERVIEW 16 ACCESSORIES 17 ACCESSORIES 18 ...

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Page 4: ...er should be installed if clogged A new filter should be installed annually Grease Bearings Every 2000 Hours o Grease bearings while unit is running Vane Inspection and Dust Separator Every 3 000 Hours o Check vanes for minimum height Replace if at or close to min vane height value Check for improper wear or chipping of vanes o Replace dust separation element 1 ...

Page 5: ...Pump Overview 2 KVT KDT DVT ...

Page 6: ... Every 40 200 Hours o If installed Check and clean air intake filter o Max of 4 blast air filter cleanings A new filter should be installed if clogged A new filter should be installed annually 3 Remove the 4 hand knobs ...

Page 7: ...lters and check for contamination o Blowing out the air filter with compressed air is not always enough You should be able to see light coming through the filter If not exchange immediately 4 KVT Picchio KDT DVT Pressure side Vacuum side ...

Page 8: ...Changing filters When putting the rubber gasket back onto the pump make sure the orientation is correct Improper installation will result in a vacuum or pressure loss Incorrect Correct 5 ...

Page 9: ...0 Grease bearings while unit is running 3 60 3 80 Picchio 2200 Shut pump down before greasing No grease nipples Hand pack non drive side bearing o Drive side bearing is sealed Exceptions o 0 56 0 68 and 0 74 versions will have 2 grease nipples See steps for 3 100 3 140 Grease tube part number 96000002300 6 ...

Page 10: ...asing 3 100 3 140 Grease while pump is running Grease nipples found behind the air guide cover 3 100 10 times in each fitting 3 140 15 times in each fitting 7 Pre Filled Grease gun part number 74330500000 ...

Page 11: ...Checking and Changing Vanes 1 Remove the air guide cover 8 2 Remove all of the M10 end shield bolts 10mm socket ...

Page 12: ...Checking and Changing Vanes 4 Tighten bolts to pull off the end shield 9 3 Use 2 of the removed bolts and thread them into the empty threaded jack holes ...

Page 13: ... the height and compare the value against the min spec listed on the maintenance sticker 3 If the value is close or at the min spec replace the vanes a If there any signs of improper wear is present I E Chipping diagonal wear or cupping replace the vanes 10 ...

Page 14: ... from the rotor clean up the end shield and vane slots 2 Use Scotch Brite to clean surfaces Do not remove large amounts metal No machining 3 Brake Cleaner can be used to clean with 3 Light grit sand paper 220 can be used to clean out the vane slots 11 ...

Page 15: ...Checking and Changing Vanes 12 ...

Page 16: ...o the tolerance holes 2 Take care when installing If the pins are not inserted correctly the internal components may contact Incorrect 3 Insert all of the End shield bolts back and fasten the end shield onto the housing 4 Install the plastic air guide cover back on to the unit 13 ...

Page 17: ...nging the Dust Separator Vane Inspection and Dust Separator Every 3 000 Hours o Replace dust separation cartridge 1 Remove the metal filter cover 2 Take out the dust separator by loosening the 13mm nut 14 ...

Page 18: ...Changing the Dust Separator Attention The filter holder and separator are separate parts Do not throw away the plastic filter holder 15 ...

Page 19: ...r Operation instructions and Spare parts lists Or Visit www Beckerpumps com KVT KDT 3 60 338030M0000 DVT 3 60 338022M0000 KVT KDT 3 80 Picchio 2200 338032M0000 DVT 3 80 338024M0000 KVT KDT 3 100 338034M0000 DVT 3 100 338026M0000 KVT KDT 3 140 338036M0000 DVT 3 140 338028M0000 Maintenance Kits 16 ...

Page 20: ...acuum Gauge a Becker Liquid Fill 0 30 Vacuum Gauge 3 External Filter Assembly with Check Valve and Gauge a Check Valve Assembly b Option 1 Digital Vacuum Gauge c Option 2 Liquid Vacuum Gauge d Option 1 Metal Canister Filter e Option 2 Clear Cover Filter Metal Canister Clear Cover Canister 17 ...

Page 21: ...Motor Protector a Input 230V 1 Phase Phase Converter b Input 230V 460V 575V 3 Phase 6 Manual Motor Starter a Protects the motor from overload 7 Zerk Fitting Conversation kit W Industrial Grease Gun Click the Becker Shop Logo below or visit www Beckerpumps com shop 18 ...