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11

24 Vdc SDC

 Burner Manual

Section: Maintain & Service Burner

Maintain & Service 

Burner

A. Owner’s Information

Have your equipment inspected at regular intervals 
by a quali

fi

 ed service agency to assure continued 

proper operation. The burner should be adjusted using 
dedicated combustion test equipment. Failure to properly 
set the burner could result in inef

fi

 cient operation, and/or 

conditions that could potentially cause severe personal 
injury, death or substantial property damage.

B. Owner Service and Maintenance 

Properly installed and maintained, your SDC burner will 
provide years of ef

fi

 cient, trouble-free operation. Please 

take care of your equipment by following the warnings 
provided and by immediately contacting your quali

fi

 ed 

service agency, if your burner is not operating properly. 
This equipment should be serviced only by a quali

fi

 ed 

service agency. The appropriate test instruments must be 
used. 

Daily

Check the area around your burner/equipment to make 
sure: 

Nothing is blocking the burner inlet air openings.
Air ventilation openings are clean and unobstructed 
and the exhaust is not crusted.
No combustible materials are stored near the 
equipment.
There are no signs of oil or water leakage around 
the burner or equipment.

C. Extended Down Time

If the equipment will be stored for an extended period of 
time, ensure the fuel tank is full and add a fuel stabilizer 
to the tank.

D. Regular Service/Maintenance


Use only Beckett replacement parts 

for continued safe operation of the 

burner.

Have your burner, serviced annually by your quali

fi

 ed 

service agency. The following components/assemblies 
should be checked/adjusted/replaced on a regular basis. 

Refer to the Replacement Parts exploded view for part 
locations.

Replace the oil supply line 

fi

 lter,  if  applicable. 

The line 

fi

 lter cartridge must be replaced to avoid 

contamination of the pump and nozzle.
Inspect the oil supply system. All 

fi

 ttings should be 

leak-tight. The supply lines should be free of water, 

sludge and other restrictions.
Remove and clean the pump strainer.
Verify the nozzle is the one originally speci

fi

 ed by the 

appliance manufacturer and replace the nozzle with 

one having the exact speci

fi

 cations from the same 

manufacturer.
Clean and inspect the electrodes for damage, 

replacing any that are cracked or chipped.
Check electrode tip settings. Replace electrodes if 

tips are rounded.
Inspect the igniter spring contacts. Clean or replace 

if corroded.
Clean the cad cell, if applicable.
Make sure Low Firing Rate Baf

fl

 e is in place, if 

required, for the burner application.  Omitting the baf

fl

 e 

can result in unacceptable burner combustion.
Inspect all gasket including the igniter base plate 

gasket.  Replace any that are damaged or missing.



Allow the burner to run for approximately 5 to 10 
minutes.
Follow these four steps to properly adjust the 
burner:

Step 1:

 Adjust the air until a trace smoke level is 

achieved.

Step 2:

 At the trace of smoke level, measure the 

CO

2

 (or O

2

). This is the vital reference 

point for further adjustments.

Step 3:

 Increase the air to reduce CO

2

 by 1 

percentage point (O

2

 will be increased by 

approximately 1.4 percentage points).

Step 4:

 Recheck the smoke level. It should be zero.

 
This procedure provides a margin of reserve air to 
accommodate variable conditions.
Once the combustion level is set, tighten the fasteners 
on the air band and air shutter.
Start and stop the burner several times to ensure 
satisfactory operation. 
Test the equipment safety controls to verify that 
they function according to the manufacturer’s 
speci

fi

 cations.

1.

2.

3.

4.

5.

6.

Summary of Contents for SDC 24 VDC

Page 1: ...E INSTRUCTIONS AND SAVE FOR REFERENCE y y y Incorrect installation adjustment or misuse of this burner could result in death severe personal injury or substantial property damage To the Professional Q...

Page 2: ...t up 10 C Set Combustion with Instruments 10 Maintain Service Burner 11 A Owner s Information 11 B Owner Service and Maintenance 11 C Extended Down Time 11 D Regular Service Maintenance 11 Troubleshoo...

Page 3: ...burners may be agency listed as a unit to operate beyond these limits Consult the appliance manufacturer s specifications and agency approvals for verification y y Prepare Before Installing Specifica...

Page 4: ...f the enclosure Each opening shall have a free area of not less then one square inch per 1 000 BTU s per hour of the total input rating of all equipment within the enclosure The openings shall have fr...

Page 5: ...efore installation Do NOT attempt to install or remove a nozzle without securing the adapter to prevent seriously damaging the alignment Use care when handling the nozzle line assembly to prevent chan...

Page 6: ...elease the igniter baseplate Then tilt the igniter back on its hinge Remove the splined nut b Remove the nozzle line assembly from the burner being careful not to damage the electrodes or 1 2 3 4 insu...

Page 7: ...Tape fragments can lodge in fuel line components and fuel unit damaging the equipment and preventing proper operation Use oil resistant pipe sealant compounds y y y The burner may be equipped with a s...

Page 8: ...rated at 50 amps or less Motor off delay on a 7559P will be disabled if the safety and operating limits as shown in Figure 6 interrupt power to the control s red 24 volt wire Do not wire power directl...

Page 9: ...the wires Restore power start the burner and perform the combustion test described previously in this manual 1 2 3 4 5 6 7 8 9 10 Figure 7 Blower Wheel CENTER WHEEL FOR EQUAL DISTANCE FROM HOUSING SI...

Page 10: ...ovided in this installation manual y y y y C Solenoid Valve Testing To check solenoid operation perform the following Check for oil flow and operating pressure by removing the copper tubing from the n...

Page 11: ...the Replacement Parts exploded view for part locations Replace the oil supply line filter if applicable The line filter cartridge must be replaced to avoid contamination of the pump and nozzle Inspect...

Page 12: ...any dirt asphalt or other material Check motor current The amp draw should not exceed the nameplate rating Check all wiring for loose connections or damaged insulation Check the pump pressure and cut...

Page 13: ...following possibilities Check voltage at the motor to insure that switches and relays in line with the motor are operating properly Refer to section Burner Wiring Check pump and motor shaft operation...

Page 14: ...Air Shutter 10 slot 3215 7 Pump Specify 8 Connector Tube Assembly 5394 9 Oil Valve 22246 10 Brass Elbow 2256 11 Cord Set Valve 21807 12 Splined Nut 3666 Illustration Description Part 13 Escutcheon Pla...

Page 15: ...15 24 Vdc SDC Burner Manual...

Page 16: ...e to R W Beckett Corporation P O Box 1289 Elyria OH 44036 NOTE Beckett is not responsible for any labor cost for removal and replacement of equipment THIS WARRANTY IS LIMITED TO THE PRECISE TERMS SET...

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