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12

Troubleshooting

Oil burners that are designed for use on road maintenance 
equipment are built to take temperature extremes, 
vibration, and rough handling. When performing the 
following troubleshooting steps, we assume that the oil 
burner motor and ignition transformer operate continuously 
and the oil solenoid valve, which controls oil 

fl

 ow, is cycled 

by the equipment controls. We also assume that there is 
power to the burner and fuel in the tank. 

In addition to typical mechanics tools, it is recommended 
to have the following equipment on hand.

Meter capable of measuring volts, ohms and amps,
ignition transformer tester,
smoke pump tester,
combustion analyzer, and
0 to 200 psi pressure gauge.

See 

Table 3

 on following page for troubleshooting steps.





Clean the blower wheel, air inlet, air guide, retention 

head and static plate of any dirt, asphalt or other 

material.
Check motor current.  The amp draw should not 

exceed the nameplate rating.  Check all wiring for 

loose connections or damaged insulation.
Check the pump pressure and cutoff function.
Check primary control safety lockout timing if 

applicable.  Refer to the information supplied by the 

control manufacturer for procedures.
Check ignition system for proper operation.
Inspect the exhaust system for soot accumulation or 

other restriction.
Clean the equipment thoroughly according to the 

manufacturer’s recommendations.
Check the burner performance using test instruments.
It is good practice to make a record of the service 

performed and the combustion test results.




Table 2. Nozzle Flow Rate by Size

Nozzle 

fl

 ow rate U. S. gallons per hour of No. 2 fuel 

oil when pump pressure (psig) is:

Nozzle size 

(rated at 100 

psig)

100

psi

140

psi

1.75

1.75

2.07

2.00

2.00

2.37

2.25

2.25

2.66

2.50

2.50

2.96

2.75

2.75

3.24

3.00

3.00

3.55

3.50

3.50

4.13

4.00

4.00

4.70

4.50

4.50

5.30

5.00

5.00

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Section: Troubleshooting

Summary of Contents for SDC 24 VDC

Page 1: ...E INSTRUCTIONS AND SAVE FOR REFERENCE y y y Incorrect installation adjustment or misuse of this burner could result in death severe personal injury or substantial property damage To the Professional Q...

Page 2: ...t up 10 C Set Combustion with Instruments 10 Maintain Service Burner 11 A Owner s Information 11 B Owner Service and Maintenance 11 C Extended Down Time 11 D Regular Service Maintenance 11 Troubleshoo...

Page 3: ...burners may be agency listed as a unit to operate beyond these limits Consult the appliance manufacturer s specifications and agency approvals for verification y y Prepare Before Installing Specifica...

Page 4: ...f the enclosure Each opening shall have a free area of not less then one square inch per 1 000 BTU s per hour of the total input rating of all equipment within the enclosure The openings shall have fr...

Page 5: ...efore installation Do NOT attempt to install or remove a nozzle without securing the adapter to prevent seriously damaging the alignment Use care when handling the nozzle line assembly to prevent chan...

Page 6: ...elease the igniter baseplate Then tilt the igniter back on its hinge Remove the splined nut b Remove the nozzle line assembly from the burner being careful not to damage the electrodes or 1 2 3 4 insu...

Page 7: ...Tape fragments can lodge in fuel line components and fuel unit damaging the equipment and preventing proper operation Use oil resistant pipe sealant compounds y y y The burner may be equipped with a s...

Page 8: ...rated at 50 amps or less Motor off delay on a 7559P will be disabled if the safety and operating limits as shown in Figure 6 interrupt power to the control s red 24 volt wire Do not wire power directl...

Page 9: ...the wires Restore power start the burner and perform the combustion test described previously in this manual 1 2 3 4 5 6 7 8 9 10 Figure 7 Blower Wheel CENTER WHEEL FOR EQUAL DISTANCE FROM HOUSING SI...

Page 10: ...ovided in this installation manual y y y y C Solenoid Valve Testing To check solenoid operation perform the following Check for oil flow and operating pressure by removing the copper tubing from the n...

Page 11: ...the Replacement Parts exploded view for part locations Replace the oil supply line filter if applicable The line filter cartridge must be replaced to avoid contamination of the pump and nozzle Inspect...

Page 12: ...any dirt asphalt or other material Check motor current The amp draw should not exceed the nameplate rating Check all wiring for loose connections or damaged insulation Check the pump pressure and cut...

Page 13: ...following possibilities Check voltage at the motor to insure that switches and relays in line with the motor are operating properly Refer to section Burner Wiring Check pump and motor shaft operation...

Page 14: ...Air Shutter 10 slot 3215 7 Pump Specify 8 Connector Tube Assembly 5394 9 Oil Valve 22246 10 Brass Elbow 2256 11 Cord Set Valve 21807 12 Splined Nut 3666 Illustration Description Part 13 Escutcheon Pla...

Page 15: ...15 24 Vdc SDC Burner Manual...

Page 16: ...e to R W Beckett Corporation P O Box 1289 Elyria OH 44036 NOTE Beckett is not responsible for any labor cost for removal and replacement of equipment THIS WARRANTY IS LIMITED TO THE PRECISE TERMS SET...

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