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13

24 Vdc SDC

 Burner Manual

Section: Troubleshooting

Table 3. Troubleshooting Chart

Symptom

Possible Cause

Oil Not 

Igniting

If the burner is not igniting, the burner motor, drive coupling, and oil pump are operating and oil is 

fl

 owing to the nozzle through the solenoid valve, check the following possibilities.

Check the air shutter adjustment. If the air shutter is opened too far, the 

fl

 ow of air may prevent the arc from 

reaching the oil spray. This may appear as a white vapor exhaust from the heater.    

[Refer to section 

“Start 

up burner and set combustion”

]

The ignition system may have failed to supply an adequate arc to ignite the oil. Check the battery and 
charging system to insure a continuous supply of 21.8 to 28 volts DC (15 amps).    

[Refer to section 

“Nozzle Assembly Maintenance”

]

Check the electrodes for wear and damage. Insure that the electrodes are adjusted properly.    

[Refer to 

section 

“Nozzle Assembly Maintenance”

]

1.

2.

3.

No Flame

If there is no 

fl

 ame, the burner motor and igniter operate continuously and the oil solenoid valve is 

functional, check the following possibilities.

Check for a plugged oil nozzle. [Refer to section 3]
If the coil on the solenoid valve is actuating, insure that the valve is opening or closing properly.    

[Refer to 

section 

“Fuel Supply”

]

Check for suf

fi

 cient fuel pressure. Pressure is 100 psig with valve energized, unless otherwise noted.    

[Refer to section 

“Drive Component Maintenance”

]

Check the pump pressure. Check for air in fuel lines.
Check burner for broken motor coupling. If the coupling is broken check pump rotation prior to replacing the 
coupling.    

[Refer to section 

“Drive Component Maintenance”

]

Check for contaminated fuel and/or partially plugged fuel 

fi

 lter.    

[Refer to section 

“Fuel Supply”

]

1.
2.

3.

4.
5.

6.

Motor Not 
Operating

If the blower motor is not operating, check the following possibilities.

Check voltage at the motor to insure that switches and relays, in line with the motor, are operating properly. 

[Refer to section 

“Burner Wiring”

]

Check pump and motor shaft operation. They should work freely without binding.    

[Refer to section 

“Drive 

Component Maintenance”

]

1.

2.

No Oil Spray

If the blower motor is operating, there is fuel in the tank, but oil does not spray out the end of the 
nozzle, check the following possibilities.

Check for a broken or stripped coupling between the pump and the motor.    

[Refer to section 

“Drive 

Component Maintenance”

]

Check the pump output for oil.    

[Refer to section 

“Drive Component Maintenance”

]

Check operation of the oil valve.    

[Refer to section 

“Drive Component Maintenance”

]

Check for a plugged nozzle.    

[Refer to section 

“Nozzle Assembly Maintenance”

]

Check for air in the oil line.    

[Refer to section 

“Nozzle Assembly Maintenance”

]

Check for fuel contamination or plugged 

fi

 lter.    

[Refer to section 

“Nozzle Assembly Maintenance”

]

 

1.

2.
3.
4.
5.
6.

Fluctuating 

or No Pump 

Pressure

If the pump pressure, as determined by a pressure gauge, is erratic or does not exist, check the 
following possibilities.

Check motor rotational speed. Low rpm can cause erratic or no pump pressure.    

[Refer to section 

“Drive 

Component Maintenance”

]

Check for a broken or worn motor coupling.    

[Refer to section 

“Drive Component Maintenance”

]

Check that the pump turns freely.    

[Refer to section 

“Drive Component Maintenance”

]

Check for air leaks in the lines.    

[Refer to section 

“Fuel Supply”

]

Check for oil froth at the bleed point.    

[Refer to section 

“Fuel Supply”

]

Check voltage at the motor.    

[Refer to section voltage rating on nameplate]

Check for fuel contamination or partially plugged 

fi

 lter. 

1.

2.
3.
4.
5.
6.
7.

Slow Motor 

Rotation

If the blower motor is not operating at the rpm’s listed on the nameplate, check the following.

Check the supply voltage to the motor.    

[Refer to section voltage rating on nameplate]

Check for free operation of the motor shaft and pump assembly.    

[Refer to section 

“Drive Component 

Maintenance”

]

1.
2.

Summary of Contents for SDC 24 VDC

Page 1: ...E INSTRUCTIONS AND SAVE FOR REFERENCE y y y Incorrect installation adjustment or misuse of this burner could result in death severe personal injury or substantial property damage To the Professional Q...

Page 2: ...t up 10 C Set Combustion with Instruments 10 Maintain Service Burner 11 A Owner s Information 11 B Owner Service and Maintenance 11 C Extended Down Time 11 D Regular Service Maintenance 11 Troubleshoo...

Page 3: ...burners may be agency listed as a unit to operate beyond these limits Consult the appliance manufacturer s specifications and agency approvals for verification y y Prepare Before Installing Specifica...

Page 4: ...f the enclosure Each opening shall have a free area of not less then one square inch per 1 000 BTU s per hour of the total input rating of all equipment within the enclosure The openings shall have fr...

Page 5: ...efore installation Do NOT attempt to install or remove a nozzle without securing the adapter to prevent seriously damaging the alignment Use care when handling the nozzle line assembly to prevent chan...

Page 6: ...elease the igniter baseplate Then tilt the igniter back on its hinge Remove the splined nut b Remove the nozzle line assembly from the burner being careful not to damage the electrodes or 1 2 3 4 insu...

Page 7: ...Tape fragments can lodge in fuel line components and fuel unit damaging the equipment and preventing proper operation Use oil resistant pipe sealant compounds y y y The burner may be equipped with a s...

Page 8: ...rated at 50 amps or less Motor off delay on a 7559P will be disabled if the safety and operating limits as shown in Figure 6 interrupt power to the control s red 24 volt wire Do not wire power directl...

Page 9: ...the wires Restore power start the burner and perform the combustion test described previously in this manual 1 2 3 4 5 6 7 8 9 10 Figure 7 Blower Wheel CENTER WHEEL FOR EQUAL DISTANCE FROM HOUSING SI...

Page 10: ...ovided in this installation manual y y y y C Solenoid Valve Testing To check solenoid operation perform the following Check for oil flow and operating pressure by removing the copper tubing from the n...

Page 11: ...the Replacement Parts exploded view for part locations Replace the oil supply line filter if applicable The line filter cartridge must be replaced to avoid contamination of the pump and nozzle Inspect...

Page 12: ...any dirt asphalt or other material Check motor current The amp draw should not exceed the nameplate rating Check all wiring for loose connections or damaged insulation Check the pump pressure and cut...

Page 13: ...following possibilities Check voltage at the motor to insure that switches and relays in line with the motor are operating properly Refer to section Burner Wiring Check pump and motor shaft operation...

Page 14: ...Air Shutter 10 slot 3215 7 Pump Specify 8 Connector Tube Assembly 5394 9 Oil Valve 22246 10 Brass Elbow 2256 11 Cord Set Valve 21807 12 Splined Nut 3666 Illustration Description Part 13 Escutcheon Pla...

Page 15: ...15 24 Vdc SDC Burner Manual...

Page 16: ...e to R W Beckett Corporation P O Box 1289 Elyria OH 44036 NOTE Beckett is not responsible for any labor cost for removal and replacement of equipment THIS WARRANTY IS LIMITED TO THE PRECISE TERMS SET...

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