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5

24 Vdc SDC

 Burner Manual

Section: Nozzle Assembly Maintenance

Correct Nozzle and Flow 
Rate Required

Incorrect nozzles and 

fl

 ow rates could 

result in impaired combustion, under-

fi

 ring,  over-

fi

 ring, sooting, puff-back of 

hot gases, smoke and potential 

fi

 re  or 

asphyxiation hazards. 

Use only nozzles having the brand, 

fl

 ow rate (gph), 

spray angle and pattern speci

fi

 ed by the appliance 

manufacturer.
Follow the appliance manufacturer’s speci

fi

 cations for the 

required pump outlet pressure for the nozzle, since this 

affects the 

fl

 ow rate. 

Nozzle manufacturers calibrate nozzle 

fl

 ow rates at 

100 psig.
When pump pressures are higher than 100 psig, the 

actual nozzle 

fl

 ow rate will be greater than the gph 

stamped on the nozzle body. (Example: A 1.00 gph 

nozzle at 140 psig = 1.18 gph)

Securely tighten the nozzle (90 torque inch pounds). For typical 

nozzle 

fl

 ow rates at various pressures refer to 

Table 2

.

y

y

Use care when removing or 
installing an oil nozzle 

A damaged nozzle could cause impaired combustion, 

sooting, puffback of hot gases, oil leakage and 

potential 

fi

 re or asphyxiation hazards.

Inspect the nozzle adapter to insure that the sealing 

surface is not grooved or scratched.
To insure that the nozzle functions properly, check the 

ori

fi

 ce and strainer for dirt, scratches or other damage 

before installation.
Do NOT attempt to install or remove a nozzle without 

securing the adapter to prevent seriously damaging 

the alignment.
Use care when handling the nozzle line assembly 

to prevent changing the electrode tip settings or 

damaging the ceramic electrode insulators. 
Ensure the electrode settings match the values shown 

in 

Figure 3

.

y

y

y

y

y

B. Check/Adjust Electrodes

Check the electrode tip settings. Adjust if necessary 
to comply with the dimensions shown in 

Figure 3

. To 

adjust, loosen the electrode clamp screw and slide/rotate 
electrodes as necessary. Securely tighten the clamp 
screw when 

fi

 nished.

If the nozzle is already installed, remove the nozzle 
line assembly to verify that the nozzle size and spray 
pattern are correct for the application (per equipment 
manufacturer’s information). Verify that the electrode 
tip settings comply with 

Figure 3

.

3.

Item #

Description

1

Electrode Contact (3” ATC or extension over 3”)

2

Nozzle Line

3

Spider spacer assembly

4

Static Plate

5

Electrode clamp

6

Electrode clamp retaining screws

7

Nozzle line setscrew

8

Electrode Insulator

9

Nozzle adapter

10

Nozzle tip

11

Electrode tip

Figure 2. Nozzle, Line & Electrode Assembly

Air Tube Length

Dimension ‘S’

2-5/8” to 3”

1-3/8”

3-5/8” to 4-1/2”

1-5/8”

over 4-7/8”

2-13/32”

Figure 3. Electrode Tip Setting

1/4” ABOVE

CENTER

5/32” GAP

1/8” NOZZLE-TO-TIP

SPACING

10

11

6

8

1

2

7

4

9

3

5

4

90

°

Contacts to be parallel with
horizontal center line within 2°.

Electrode gap to be centered
with nozzle center.

Summary of Contents for SDC 24 VDC

Page 1: ...E INSTRUCTIONS AND SAVE FOR REFERENCE y y y Incorrect installation adjustment or misuse of this burner could result in death severe personal injury or substantial property damage To the Professional Q...

Page 2: ...t up 10 C Set Combustion with Instruments 10 Maintain Service Burner 11 A Owner s Information 11 B Owner Service and Maintenance 11 C Extended Down Time 11 D Regular Service Maintenance 11 Troubleshoo...

Page 3: ...burners may be agency listed as a unit to operate beyond these limits Consult the appliance manufacturer s specifications and agency approvals for verification y y Prepare Before Installing Specifica...

Page 4: ...f the enclosure Each opening shall have a free area of not less then one square inch per 1 000 BTU s per hour of the total input rating of all equipment within the enclosure The openings shall have fr...

Page 5: ...efore installation Do NOT attempt to install or remove a nozzle without securing the adapter to prevent seriously damaging the alignment Use care when handling the nozzle line assembly to prevent chan...

Page 6: ...elease the igniter baseplate Then tilt the igniter back on its hinge Remove the splined nut b Remove the nozzle line assembly from the burner being careful not to damage the electrodes or 1 2 3 4 insu...

Page 7: ...Tape fragments can lodge in fuel line components and fuel unit damaging the equipment and preventing proper operation Use oil resistant pipe sealant compounds y y y The burner may be equipped with a s...

Page 8: ...rated at 50 amps or less Motor off delay on a 7559P will be disabled if the safety and operating limits as shown in Figure 6 interrupt power to the control s red 24 volt wire Do not wire power directl...

Page 9: ...the wires Restore power start the burner and perform the combustion test described previously in this manual 1 2 3 4 5 6 7 8 9 10 Figure 7 Blower Wheel CENTER WHEEL FOR EQUAL DISTANCE FROM HOUSING SI...

Page 10: ...ovided in this installation manual y y y y C Solenoid Valve Testing To check solenoid operation perform the following Check for oil flow and operating pressure by removing the copper tubing from the n...

Page 11: ...the Replacement Parts exploded view for part locations Replace the oil supply line filter if applicable The line filter cartridge must be replaced to avoid contamination of the pump and nozzle Inspect...

Page 12: ...any dirt asphalt or other material Check motor current The amp draw should not exceed the nameplate rating Check all wiring for loose connections or damaged insulation Check the pump pressure and cut...

Page 13: ...following possibilities Check voltage at the motor to insure that switches and relays in line with the motor are operating properly Refer to section Burner Wiring Check pump and motor shaft operation...

Page 14: ...Air Shutter 10 slot 3215 7 Pump Specify 8 Connector Tube Assembly 5394 9 Oil Valve 22246 10 Brass Elbow 2256 11 Cord Set Valve 21807 12 Splined Nut 3666 Illustration Description Part 13 Escutcheon Pla...

Page 15: ...15 24 Vdc SDC Burner Manual...

Page 16: ...e to R W Beckett Corporation P O Box 1289 Elyria OH 44036 NOTE Beckett is not responsible for any labor cost for removal and replacement of equipment THIS WARRANTY IS LIMITED TO THE PRECISE TERMS SET...

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